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PNEG-881

Curtain Controller                        
Sprocket and Chain Drive

Featuring the Header Sprocket System

Operation and Installation Manual

PNEG-881

Date: 03-09-09

Summary of Contents for SPRKT2415

Page 1: ...PNEG 881 Curtain Controller Sprocket and Chain Drive Featuring the Header Sprocket System Operation and Installation Manual PNEG 881 Date 03 09 09...

Page 2: ...equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be con...

Page 3: ...closed Limit Switch Assembly All Other Sprocket Machines 18 Curtain Machine Components 20 Chapter 9 Installation Kit 24 AC180 A Installation Kit Purchased Separately 24 AC180 B Installation Kit Purcha...

Page 4: ...e of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol...

Page 5: ...attempting any installation or use of the Curtain Controller System Keep this manual with the Curtain Controller System or in a location where it can be readily accessed Failure to read this manual a...

Page 6: ...under automatic control and start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can...

Page 7: ...readable please contact your dealer or the GSI group for a free replacement For guidance or assistance on any issues relating to the safe use of the Curtain Controller System Contact GSI Group 1004 E...

Page 8: ...17 is located underneath the sprocket covers above the warning decal DC 856 on the Curtain Controller WARNING DC 856 Moving parts can crush and cut Keep hands clear of sprocket and chain DC 1516 is lo...

Page 9: ...t cover Inspect the machine for visible defects 2 Select mounting configuration See examples of Outside sidewall one 1 curtain outside endwall two 2 curtains and inside endwall two 2 curtains on Page...

Page 10: ...g bolts provided See Figure 3C Figure 3C 6 Remove pulley sprocket covers 7 Insert the chain into the top of the machine onto the sprocket and pull down through the machine until the chain reaches the...

Page 11: ...ontroller to the appropriate control See Wiring Diagrams on Pages 31 and 32 17 Close the curtains vent doors fully using the manual mode of the controls Set the lower limit using the lower limit adjus...

Page 12: ...with the Curtain Controller Pulling one 1 curtain to the right of the Curtain Controller Pulling one 1 curtain to the left of the Curtain Controller Curtain Controller is mounted horizontally Remove...

Page 13: ...g a saw cut a slot from the bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover...

Page 14: ...s pulleys brackets hand winches etc with the machine 1 Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI No 2 consistency extreme pressure properties 2 Inspect and tighten t...

Page 15: ...energizing circuit 4 Motor failure 5 Control failure 6 Primary switch failure 1 Check for loose wire connection 2 Replace Control 3 Check main panel circuit breaker or fuse 4 Check control circuit bre...

Page 16: ...16 PNEG 881 Curtain Controller NOTES...

Page 17: ...6 1 4 SAE Washer 4 52 0170 Spring 5 52 0336 Limit Switch Actuator 6 S 7974 Curtain Controller Limit Switch 7 52 0322 Gasket Flat 4 x 6 Box 8 52 0318 Lid 4 x 6 Flat 9 52 0335 Limit Switch Mounting Plat...

Page 18: ...8 Parts List 18 PNEG 881 Curtain Controller Enclosed Limit Switch Assembly All Other Sprocket Machines...

Page 19: ...ment Rod 6 50 0146 48 Travel Adjustment Rod 6 50 0147 60 Travel Adjustment Rod 7 52 0321 Adjustment Rod Retainer 4 x 6 8 50 0159 Adjustment Collar 9 52 0171 Angle Limit Actuator 10 FH 1310 Cord Connec...

Page 20: ...8 Parts List 20 PNEG 881 Curtain Controller Curtain Machine Components...

Page 21: ...8 Parts List PNEG 881 Curtain Controller 21 Curtain Machine Components Continued...

Page 22: ...8 Parts List 22 PNEG 881 Curtain Controller Curtain Machine Components Continued...

Page 23: ...F 1 2 25 53 0007 Pulley Cover 2 26 52 0022 End Cap 1 27 S 280 Screw SDS 10 16 x 5 8 HWH ZN 22 28 S 7927 Bolt Flange 3 8 16 x 1 ZN Grade 8 18 29 S 248 Flat Washer 3 8 7 16 I D x 1 O D YDP 10 30 S 1146...

Page 24: ...lat Washer 3 8 7 16 I D x 1 O D YDP 4 4 S 6554 Tie Wire 8 Plastic 1 AC1821 Bracket 3 x 3 x 9 2 Pulley Assembly Ref Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2 S 9206 Bolt U Bolt 3...

Page 25: ...5 S 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 S 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 4 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN...

Page 26: ...3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 2 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 8 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover...

Page 27: ...A shows 1 2 chain cable configuration This means 1 foot 1 of chain movement at the machine equals 2 feet 2 of cable movement at the curtain Figure 10B The Figure 10B shows 1 1 chain cable configuratio...

Page 28: ...foot 1 of chain movement at the machine equals 1 foot 1 of cable movement at the curtain Outside Sidewall Mount for Curtains Vertical Installation Figure 10D The Figure 10D shows 1 2 chain cable confi...

Page 29: ...guration This means 1 foot 1 of chain movement at the machine equals 1 foot 1 of cable movement at the curtain Inside Sidewall Mount for Vent Doors Vertical Installation Figure 10F The Figure 10F show...

Page 30: ...cable configuration This means 1 foot 1 of chain movement at the machine equals 2 feet 2 of cable movement at the doors Inside Sidewall Mount for Vent Doors Horizontal Installation Figure 10H The Fig...

Page 31: ...PNEG 881 Curtain Controller 31 11 Wiring Diagrams Wiring Diagram for 110V 60 Hz...

Page 32: ...11 Wiring Diagrams 32 PNEG 881 Curtain Controller Wiring Diagram for 220V 50 60 Hz...

Page 33: ...o cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user p...

Page 34: ...with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E...

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