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PNEG-942

Belt Drive Galvanized Fans

Installation and Operation Manual

PNEG-942

Version: 7.0

Date: 06-28-22

Summary of Contents for PNEG-942

Page 1: ...PNEG 942 Belt Drive Galvanized Fans Installation and Operation Manual PNEG 942 Version 7 0 Date 06 28 22...

Page 2: ...alvanized Fans All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at...

Page 3: ...n Assembly Instructions 17 Venturi Bearing Plate Support Strut Assembly Instructions All Fans 17 Fan Housing Assembly Instructions 19 Bearing Drive Shaft Assembly Instructions All Fans 27 Motor Assemb...

Page 4: ...ay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in...

Page 5: ...his symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can resu...

Page 6: ...k ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure n...

Page 7: ...not operate the fan with electrical or mechanical guards removed Serious injury or death can result Do not put hand or arm in fan Rotating parts can crush and dismember Do not put any kind of tool in...

Page 8: ...wer cables and do not allow cables to come into contact with oil grease hot surfaces or chemicals Motor overload protection must be provided with each single phase fan A circuit breaker or slow blow m...

Page 9: ...rician must undertake all electrical wiring All wiring is to be installed according to the National Standards and Regulations relevant to your Country and Region Cumberland recommends that the electri...

Page 10: ...our dealer Safety Guards The Galvanized Fans contain many moving and electrical parts which will cause serious injury or death if touched Guards are placed on the units for your protection Operating t...

Page 11: ...orque wrench 8 3 8 Drive 3 extension 9 3 8 Drive 12 point 3 8 socket to tighten propeller bolt 10 5 32 and 1 8 Hex key wrench 11 3 16 Drift punch to set lock collars NOTE It is recommended to use anti...

Page 12: ...ion of livestock buildings only Any other use is considered a misuse of the product Some edges of the product s components are sharp Examine each product component to determine if there are any safety...

Page 13: ...ating and safety procedures for this fan This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all times It is st...

Page 14: ...hands clear of moving parts Do not operate with guard removed Disconnect and lockout power before servicing DC 995 GSI Group Inc 217 226 4421 Lockout power before servicing HIGH VOLTAGE Will cause ser...

Page 15: ...rd removed Disconnect and lockout power before servicing DC 995 GSI Group Inc 217 226 4421 Lockout power before servicing HIGH VOLTAGE Will cause serious injury or death STAY CLEAR OF ROTATING BLADE M...

Page 16: ...nge and then begin to drop at 15 except for the 36 cone fan which begins the 15 drop right at the flange It s horizontal mounting materials should also be tilted to 15 Figure 3A Model of Fan Rough Ope...

Page 17: ...1 for All Belt Drive Fans Use 5 16 18 x 1 2 hex washer head bolts and 5 16 18 flange whiz nuts for Step 1 and Step 2 on Page 18 Figure 4A Figure 4B Venturi and Bearing Support Plate Be careful there a...

Page 18: ...4 Belt Drive Galvanized Fan Assembly Instructions 18 PNEG 942 Belt Drive Galvanized Fans Step 2 for All Belt Drive Fans Figure 4C Bearing support plate strut...

Page 19: ...s Step 3A for 36 and 50 Box Fans NOTE Do not overtighten type F screws or stripping of the holes and or screws will occur Figure 4D Use 5 16 18 slotted truss head bolts and nuts for connection of bear...

Page 20: ...nstructions 20 PNEG 942 Belt Drive Galvanized Fans Step 3A for 36 and 50 Box Fans Continued Direct drive shown for illustration purposes only Figure 4F When assembling 50 box fan note position of thes...

Page 21: ...mbly Instructions PNEG 942 Belt Drive Galvanized Fans 21 Step 3B for 36 and 50 Slantwall Fans Figure 4G Direct drive shown for illustration purposes only Figure 4H Bottom housing panel Use 10 32 x 1 2...

Page 22: ...Assembly Instructions 22 PNEG 942 Belt Drive Galvanized Fans Step 3B for 36 and 50 Slantwall Fans Continued Direct drive shown for illustration purposes only Figure 4I Top housing panel Left and righ...

Page 23: ...nized Fan Assembly Instructions PNEG 942 Belt Drive Galvanized Fans 23 Step 3C for 50 Slantwall Cone Fans Figure 4J Top panel Bottom panel Left and right hand side panels Use 10 32 x 1 2 slotted hex h...

Page 24: ...4 Belt Drive Galvanized Fan Assembly Instructions 24 PNEG 942 Belt Drive Galvanized Fans Step 3C for 50 Slantwall Cone Fans Continued Figure 4K...

Page 25: ...ctions PNEG 942 Belt Drive Galvanized Fans 25 Step 3D for 36 Slantwall Cone Fans Figure 4L Direct drive shown for illustration purposes only Figure 4M Use 10 32 x 1 2 slotted hex head type F screws Bo...

Page 26: ...Drive Galvanized Fan Assembly Instructions 26 PNEG 942 Belt Drive Galvanized Fans Step 3D for 36 Slantwall Cone Fans Continued Figure 4N Direct drive shown for illustration purposes only Figure 4O Top...

Page 27: ...y Instructions All Fans Step 4 for All Belt Drive Fans Figure 4P Use 3 8 16 x 1 1 2 hex flange head bolts 3 8 washers and 3 8 nylock nuts Do not tighten at this time Make sure there are two 2 washers...

Page 28: ...4R Step 5 for All Belt Drive Fans Slide shaft through bearings propeller will be placed on turned down end of shaft 50 no turn down Eccentric lock collars are placed between the bearings with the loc...

Page 29: ...e that the propeller turns freely and is evenly spaced Once both conditions are satisfied tighten the bearings to the bearing support plate Remove propeller for later assembly See Figure 4T Figure 4T...

Page 30: ...d bearing support align the lock collars with the bearings and tighten by hand by rotating in the direction of shaft rotation counterclockwise when facing the air inlet side Figure 4V Insert a punch i...

Page 31: ...support plate A with the holes in motor bracket Use 5 16 18 x 3 4 hex head flange bolts and 5 16 whiz nuts to mount the motor to the bearing support plate A Install the tensioner arm to the bearing s...

Page 32: ...s Step 8 for All Belt Drive Fans Continued Adjust the tensioner arm to the proper tension The setting notch C should be aligned between the first set of adjustment notches D See Figure 4Z Figure 4Z Fi...

Page 33: ...Fans Place propeller on drive shaft until the outside of the hub of the propeller is flush with the end of the shaft Tighten to 120 inch pounds of torque Figure 4AB Wire Mesh Guard Installation Step 1...

Page 34: ...as shown Do not secure to housing yet Figure 4AD Place screen on assembled housing make sure all four 4 corners of the screen match up to the four 4 corners of the housing Figure 4AE NOTE Trim the mes...

Page 35: ...anized Fan Assembly Instructions PNEG 942 Belt Drive Galvanized Fans 35 Cone and Guard Mounting Instructions Step 11 for All 36 and 50 Cone Fans Figure 4AG Direct drive shown for illustration purposes...

Page 36: ...nized Fan Assembly Instructions 36 PNEG 942 Belt Drive Galvanized Fans Step 11 for All 36 and 50 Cone Fans Continued Direct drive shown for illustration purpose only Figure 4AI Assembly complete for 3...

Page 37: ...to the bottom and three 3 to each side of the fan housing I with even spacing between the turn buttons G b Use the wood screws S 9248 to mount the turn buttons G onto wood and 10 16 x 1 1 4 self drill...

Page 38: ...ammed clogged Repair replace clean as necessary Inlet outlet guards clogged with dirt debris Repair replace clean as necessary Excessive Vibration Fan blade has excessive build up of dirt Clean unit F...

Page 39: ...Direct Drive Motor 13 0226 Belt Drive Bearing 16 0045 Belt Drive Drive Shaft 16 0014 Belt Drive Pulley Propeller 1011 2638 Belt Drive Pulley Motor 91 0057 Belt Drive Tension Arm 10 0040 All Shutter M...

Page 40: ...40 PNEG 942 Belt Drive Galvanized Fans NOTES...

Page 41: ...n behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shal...

Page 42: ...the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illin...

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