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PNEG-1096 Ladder, Safety Cage, & Platforms

4.00 OUTSIDE STIFFENED

INSIDE LADDER SUPPORTS

After completing the inside ladder it will be necessary to support the bottom of the ladder

to the concrete. Depending on the actual installation, the amount of support may vary. The
supports are not supplied by the manufacturer. Usually the supports can be made of 1" x 1" x 1/
8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in
the grain bin, other considerations may be necessary to assure there is no interference with the
equipment.

SUPPORTS ARE NOT SUPPLIED

BY GRAIN SYSTEMS, INC.

SUPPORTS ARE NOT SUPPLIED BY GSI

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Summary of Contents for PNEG-1096

Page 1: ...FLAT BOTTOM TANKS 4 00 INSIDE STIFFENED FLAT BOTTOM TANKS 4 00 OUTSIDE STIFFENED FLAT BOTTOM TANKS 2 66 COMMERCIAL HOPPER TANKS 4 00 FARM COM HOPPER TANKS ASSEMBLY MANUAL FOR LADDERS SAFETY CAGES PLAT...

Page 2: ......

Page 3: ...ORM OFFSET LOCATION INSIDE LADDER PLACEMENT AND SUPPORTS 4 00 OUTSIDE STIFF LADDER SAFETY CAGE PLATFORM INSTR LADDER PLACEMENT PLATFORM SUPPORT ASSEMBLY FOR TANKS 4 9 RINGS EXTENSION RAILS EAVE ADJUST...

Page 4: ...you the owner operator to know and under stand This information relates to protecting personal safety and preventing equipment problems It is the responsibility of the owner operator to inform anyone...

Page 5: ...art of this manual and need assistance contact your dealer Read ALL Safety Information INSTALL EQUIPMENT PROPERLY This equipment shall be installed in accordance with the current installation codes an...

Page 6: ...ator may be needed to prevent breathing potentially toxic fumes and dust Wear hard hat and steel toe boots to help protect your head and toes from falling debris Eye Protection Gloves Steel Toe Boots...

Page 7: ...FROM FANS OR OTHER AIR MOVING SYSTEMS ADEQUATE VENTILATION AND OR MAKEUP AIR DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS THE MANUFACTURER DOES NOT RECOMMEND THE USE OF DOWNWARD FL...

Page 8: ...should be present on the inside of the two ring door cover 24 porthole door cover and the roof manway cover If a decal has been damaged or is missing in any of these locations contact the manufacturer...

Page 9: ...resent on the outside of the two ring door cover 24 porthole door cover and roof manway cover If a decal has been damaged or is missing in any of these locations contact the manufacturer for a free re...

Page 10: ...10 PNEG 1096 Ladder Safety Cage Platforms 2 66 INSIDE STIFFENED THIS SECTION FOR 2 66 CORRUGATED GRAIN BINS INSIDE STIFFENED...

Page 11: ...Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place Locate the proper place for the roof ladder and manway this will establish the locati...

Page 12: ...until reaching the first rest platform Refer to the section in these instructions that references the loca tion of intermediate rest platforms for further hole locations LS 6705 Mounting Angle 34 Hori...

Page 13: ...nuts to attach the ladder Tighten the bolts at this time EAVE ADJUSTABLE BRACES After extension rails are firmly attached the adjustable braces must be attached at this time A larger diameter tube an...

Page 14: ...safety cage adapter hoop and bolt together using the proper holes as shown on following page Be sure the proper holes are used depending on the diameter of the grain bin Be sure to use the 5 16 x 3 4...

Page 15: ...8 30 33 27 36 42 48 75 78 72 60 BOLT TO EXTENSION ANGLE OR ADAPTER ANGLE LS 4353 Safety Cage 44 Vertical Support LS 6697 Safety Cage Platform Extension Angle SAFETY CAGE EXTENSION The safety cage exte...

Page 16: ...6 Ladder Safety Cage Platforms 2 66 INSIDE STIFFENED A B A A A B B C C D 2 66 INSIDE STIFFENED LADDER OFFSET AND PLATFORM LAYOUT 12 RINGS 23 RINGS 32 RINGS 34 RINGS 2nd 13th 12th 10th 2nd 2nd 22nd 19t...

Page 17: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Safety Cage Extension 1 2 3 3 4 5 2 2 2 2 2 4 4 4 4 5 5 2 2 2 2 4 4 4 4 4 3 3 3 3 3 Platform Package 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 18: ...pport LS 4352 Safety Cage Bell Hoop Half Red LS 4352 Safety Cage Bell Hoop Half Red LS 4353 Safety Cage 44 Vertical Support SAFETY CAGE BELL SECTIONS 22 or 44 The safety cage bell section is to be use...

Page 19: ...dder instead REST PLATFORM OFFSET LOCATION Follow the diagram at the left of the page very carefully to insure proper transition of ladder to platform to ladder offset Some field drilling will be nece...

Page 20: ...with standoffs at every 16 spacing Refer to the diagrams at the left INSIDE LADDER PLACEMENT The inside ladder package includes the ladders and double the amount of standoffs Begin by positioning the...

Page 21: ...dder to the concrete Depending on the actual installation the amount of support may vary The supports are not supplied by the manufacturer Usually the supports can be made of 1 x 1 x 1 8 angle iron bo...

Page 22: ...22 PNEG 1096 Ladder Safety Cage Platforms 2 66 OUTSIDE STIFFENED THIS SECTION FOR 2 66 CORRUGATED GRAIN BINS OUTSIDE STIFFENED...

Page 23: ...ructures STARTING LOCATION OF LADDERS Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place Locate the proper place of roof ladder and manwa...

Page 24: ...orrect dimensions as shown Ladder standoff must be located 8 below the horizontal seam Check your ladder to make sure the ladder rung dimples are to the top surface Attach ladder to the standoffs usin...

Page 25: ...Ladder standoff must be located 8 below the horizontal seam Check your ladder to make sure the ladder rung dimples are to the top surface Attach ladder to the standoffs using the holes located 6 1 4...

Page 26: ...tube and two smaller diameter tubes are used to make up one adjust able brace Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail Adjust the othe...

Page 27: ...ach platform toe plates at the same time you attach the platform floor Vertical entrance angle will bolt to platform floor toeplate and platform support Handrail post bolts to plat form floor and toep...

Page 28: ...Be sure to use the 5 16 x 3 4 bolt with the head of the bolt to the inside of the safety cage You may now bolt these assemblies to the safety cage brackets and hoop adjuster plates tighten bolts as yo...

Page 29: ...CAGE Attach the vertical support pieces to the existing hoop halves above using the 5 16 x 3 4 bolts and nuts with the heads on the inside of the cage Fasten two hoop halves together and to the safety...

Page 30: ...Ladder Safety Cage Platforms 2 66 OUTSIDE STIFFENED 2 66 OUTSIDE STIFFENED LADDER OFFSET AND PLATFORM LAYOUT A B A A A B B C C D 12 RINGS 23 RINGS 32 RINGS 34 RINGS 2nd 13th 12th 10th 2nd 2nd 22nd 19...

Page 31: ...DR 4002 5 6 6 7 7 8 8 9 10 7 7 7 8 8 8 8 8 8 8 Bell Safety Cage LS 4364LB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Safety Cage Extension 1 2 2 3 3 4 4 5 5 3 3 3 4 4 4 3 3 3 3 Platform Pkg LS 6618 1 1 1 1...

Page 32: ...s or the concrete Fasten the bell safety cage brackets red to the ladder some field drilling may be necessary at this point Attach the special bell safety cage hoop halves to the bell brackets and att...

Page 33: ...horizon tal seam holes for every other hole location Use 5 16 x 3 4 bin bolts to attach the standoffs to the sidewall of the grain bin Refer to the diagrams to the left and below MANWAY SHEET INSIDE...

Page 34: ...stallation the amount of support may vary The supports are not supplied by the manufacturer Usually the supports can be made of 1 x 1 x 1 8 angle iron bolted directly to the ladder using 2 bolts 5 16...

Page 35: ...35 PNEG 1096 Ladder Safety Cage Platforms 4 00 INSIDE STIFFENED THIS SECTION FOR 4 00 CORRUGATED GRAIN BINS INSIDE STIFFENED...

Page 36: ...s and platforms in relation to other equipment and structures STARTING LOCATION OF LADDERS Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in p...

Page 37: ...platform Refer to the section in these instructions that references the location of intermediate rest platforms for further hole locations Roof Sheet Ladder Section LDR 4002 Outside Standoffs LS 121 8...

Page 38: ...Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib Field...

Page 39: ...ctly positioned on grain bin in relation ship to one another Make any corrections necessary to complete the assembly as shown REV 9 25 01 EXTENSION ANGLE DETAIL PLATFORM AND HANDRAIL ASSEMBLY Start by...

Page 40: ...75 78 72 60 LS 4353 Safety Cage 44 Vertical Support LS 6697 Safety Cage Platform Extension Angle SAFETY CAGE EXTENSION The safety cage extension package is designed to be added on to the bottom of th...

Page 41: ...41 PNEG 1096 Ladder Safety Cage Platforms 4 00 INSIDE STIFFENED 4 00 INSIDE STIFFENED LADDER OFFSET AND PLATFORM LAYOUT A B C 24 RINGS 10th 2nd 2nd A A 9 RINGS 17 RINGS 2nd 9th 17th B...

Page 42: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Platform Located in Ring Ladder Section LDR 4002 Bell Safety Cage LS 4364LB Safety Cage Extension Platform Package Int Safety Cage LS 529...

Page 43: ...he safety cage just above the rest platforms or the concrete Attach the vertical supports to the existing hoop halves Now fasten the bell safety cage brackets red to the ladder some field drilling may...

Page 44: ...nce will be the extension rails in the eave safety cage package This package will have the ladder instead REV 11 15 94 DETAIL B 13 000 12 000 REST PLATFORM OFFSET LOCATION Follow the diagram at the le...

Page 45: ...the horizontal seam holes for every other hole location Us 5 16 x 3 4 bin bolts to attach the standoffs to the sidewall of the grain bin Refer to the diagram on the right LS 121 LADDER STANDOFFS 22 TY...

Page 46: ...stallation the amount of support may vary The supports are not supplied by the manufacturer Usually the supports can be made of 1 x 1 x 1 8 angle iron bolted directly to the ladder using 2 bolts 5 16...

Page 47: ...47 PNEG 1096 Ladder Safety Cage Platforms 4 00 OUTSIDE STIFFENED THIS SECTION FOR 4 00 CORRUGATED GRAIN BINS OUTSIDE STIFFENED...

Page 48: ...proper fit of all parts later on as safety cage is bolted in place Locate the proper place of roof ladder and manway this will establish the location of the ladder Ladder must be centered directly bel...

Page 49: ...est platform Refer to the section in these instructions that references the location of intermediate rest platforms for further hole locations Roof Sheet Ladder Section LDR 4002 Outside Standoffs LS 1...

Page 50: ...Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib Field...

Page 51: ...platform are correctly positioned on grain bin in relation ship to one another Make any corrections necessary to complete the assembly as shown REV 9 25 01 EXTENSION ANGLE DETAIL PLATFORM AND HANDRAIL...

Page 52: ...75 78 72 60 LS 4353 Safety Cage 44 Vertical Support LS 6697 Safety Cage Platform Extension Angle SAFETY CAGE EXTENSION The safety cage extension package is designed to be added on to the bottom of th...

Page 53: ...bin bolts to attach the standoffs to the sidewall of the grain bin Refer to the diagrams to the left and below MANWAY SHEET INSIDE LADDER INSIDE OF GRAIN BIN INSIDE LADDER STANDOFF REQUIREMENTS Field...

Page 54: ...stallation the amount of support may vary The supports are not supplied by the manufacturer Usually the supports can be made of 1 x 1 x 1 8 angle iron bolted directly to the ladder using 2 bolts 5 16...

Page 55: ...STARTING LOCATION OF LADDERS Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place Locate the proper place of roof ladder and manway this w...

Page 56: ...ladder rung dimples are to the top sur face Attach ladder to the standoffs using the holes located 6 1 4 from the end of ladder sec tion Use 5 16 x 3 4 bin bolts for these connec tions Now all stando...

Page 57: ...Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib Field...

Page 58: ...ach platform toe plates at the same time you attach the platform floor Vertical entrance angle will bolt to platform floor toeplate and platform support Handrail post bolts to plat form floor and toep...

Page 59: ...INGS LDR 4020 5 RINGS LDR 4021 6 RINGS LDR 4022 7 RINGS LDR 4023 8 RINGS LDR 4024 9 RINGS LSO 36 06 10 RINGS LSO 40 02 11 RINGS LSO 43 10 12 RINGS Platform Located in Ring Ladder Section LDR 4002 Bell...

Page 60: ...Be sure to use the 5 16 x 3 4 bolt with the head of the bolt to the inside of the safety cage You may now bolt these assemblies to the safety cage brackets and hoop adjuster plates tighten bolts as yo...

Page 61: ...CAGE Attach the vertical support pieces to the existing hoop halves above using the 5 16 x 3 4 bolts and nuts with the heads on the inside of the cage Fasten two hoop halves together and to the safet...

Page 62: ...ge package This package will have the ladder instead REV 10 10 01 PLATFORM MOUNTING ANGLES 18 3 4 18 3 4 9 3 8 REST PLATFORM OFFSET LOCATION Follow the diagram above very carefully to insure proper tr...

Page 63: ...e standoffs to the sidewall of the grain bin Refer to the diagrams to the left and below MANWAY SHEET INSIDE LADDER INSIDE OF GRAIN BIN INSIDE LADDER STANDOFF REQUIREMENTS Field drilling will be neces...

Page 64: ...stallation the amount of support may vary The supports are not supplied by the manufacturer Usually the supports can be made of 1 x 1 x 1 8 angle iron bolted directly to the ladder using 2 bolts 5 16...

Page 65: ...65 PNEG 1096 Ladder Safety Cage Platforms 2 66 COMMERCIAL HOPPER TANKS NCHT THIS SECTION FOR 2 66 CORRUGATED COMMERCIAL HOPPER NCHT GRAIN BINS...

Page 66: ...O 80 06 80 6 EAVE LSO 84 02 84 2 EAVE Ladder Section LDR 4002 7 8 5 5 6 6 7 7 8 8 9 6 7 7 7 7 8 Bell Safety Cage LS 4364LB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Safety Cage Extension 3 4 1 1 2 2 3 3 4 4 5...

Page 67: ...PORT COLUMN FIELD DRILL HOLE 5 16 X 1 1 4 HDW 5 16 X 3 4 HDW LADDER SUPPORT DETAIL LADDER STANDOFF LADDER BRACKET 15 21 45 3 6 15 18 60 5 10 21 60 6 12 24 45 4 8 27 30 40 4 8 27 30 45 5 10 36 40 5 10...

Page 68: ...OUR SIDEWALL DOOR YOU MUST PRECISELY LAYOUT THE ROOF MANWAY AND SIDEWALL MANWAY LOCATIONS SO THAT THE SIDEWALL DOOR MAY BE ACCESSED FROM THE LADDER PATH OF ASCENT 3 DOOR ACCESS PLATFORMS WILL BE MOUNT...

Page 69: ...69 PNEG 1096 Ladder Safety Cage Platforms 4 00 FARM COM HOPPER TANK THIS SECTION FOR 4 00 CORRUGATED FARM COM HOPPER FCHT GRAIN BINS...

Page 70: ...8 5 5 6 6 7 Bell Safety Cage LS 4364LB 1 1 1 1 1 1 1 Safety Cage Extension 3 4 1 1 2 2 3 Platform Pkg LS 6618 1 1 1 1 1 1 1 Eave Sfty Cage LS 6619 1 1 1 1 1 1 1 Ladder Section LDR 4002 5 6 6 7 7 Bell...

Page 71: ...R SUPPORT CHANNEL SUPPORT COLUMN FIELD DRILL HOLE 5 16 X 1 1 4 HDW 5 16 X 3 4 HDW LADDER SUPPORT DETAIL LADDER STANDOFF LADDER BRACKET 15 21 45 3 6 15 18 60 5 10 21 60 6 12 24 45 4 8 OR WELD TO COLUMN...

Page 72: ...SIDEWALL DOOR YOU MUST PRECISELY LAYOUT THE ROOF MANWAY AND SIDEWALL MANWAY LOCATIONS SO THAT THE SIDEWALL DOOR MAY BE ACCESSED FROM THE LADDER PATH OF ASCENT 3 DOOR ACCESS PLATFORMS WILL BE MOUNTED D...

Page 73: ...BINS OPTIONAL EXTENDED OUTSIDE STIFFENED LADDER AND PLATFORM INSTRUCTIONS FOR COMMERCIAL TANKS AND COMMERCIAL HOPPER TANKS THE FOLLOWING PAGES SHOW AN OPTIONAL LADDER AND PLATFORM INSTRUCTIONS IF YOU...

Page 74: ...ff will attach to upper hole in extension bracket refer to diagrams for orientation Attach ladder to the standoffs using the holes located 6 1 4 from the end of ladder section Use 5 16 x 3 4 bin bolts...

Page 75: ...ts and nuts tighten atthistime Next boltthesupportangletothemountingangleagainusingthe proper holes Attach the brace angle to the mounting angle as shown in the diagram at left Use 5 16 x 3 4 bolts an...

Page 76: ...TIONAL FLOOR BRACE 4 LS 6701 SIDEWALL SUPPORT 2 TDP 5008N SUPPORT ANGLE 2 LS 6679 RIGHT HAND DIAGONAL SUPPORT ANGLE LS 6700 HOPPER COLUMN 3 1 2 in MINIMUM PLATFORM PACKAGE LS 6683 CONNECTION TO A HOPP...

Page 77: ...o cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user p...

Page 78: ...P O Box 20 Assumption Il 62510 0020 PHONE 217 226 4421 FAX 217 226 4420...

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