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1. Safety

PNEG-1559

 Competitor Series - Fiberglass Fans

7

General Safety Information

Users Manual

This manual contains information and instructions essential to the safe installation and use of the 
Competitor Series Fans. This manual should be read thoroughly before attempting any installation or use 
of the fan. Keep this manual in a location that it can be readily accessable. Failure to read the manual and 
its safety instructions constitutes misuse of the product.

Safety in Handling the Competitor Series Fans

This unit should be installed and maintained by a qualified technician familiar with the use and function of 
ventilation fans. This will prevent situations leading to damaged components and/or injury. Whenever 
possible, use mechanical lifting equipment when lifting or moving the fan during installation. When manual 
handling is required, seek assistance from other people.

Correct Use of Your Competitor Series Fan

The fan is designed solely for the purpose of ventilating agricultural buildings. Use of the fan in any other 
way is a misuse of the equipment and may endanger your’s or another person’s safety and health.

In the installation and use of the fan, only genuine AP/Cumberland parts are to be used. Use of other 
non-genuine parts is a misuse and may lead to dangerous situations.

This fan is not designed for use in atmospheres where the risk of explosion is foreseen. Such 
environments may include enclosed areas of high dust concentrations, gas, vapors and fumes. Use in 
such an environment is prohibited. If in doubt, contact AP/Cumberland or your dealer.

Safety Guards

The fan contains moving and electrical parts which will cause serious injury, even death if touched. Guards 
are placed on the fan to protect you. Operating the fan at any time with guards removed or incorrectly fitted 
is a serious misuse of the fan and endangers you and other’s safety.

Safety in Maintenance

While the fan is designed to keep maintenance to a minimum, some items such as greasing the bearings 
and belt replacement will be required over the life of the fan. Do not attempt any maintenance or repairs 
on the fan unless you are competent to do so. Remember that the fan may, in certain situations, operate 
under automatic control and will start without warning. Never attempt any work on the fan without first 
isolating it from the power supply and locking out the isolator so that only you can turn the power back ON. 
For your safety, follow the guidelines given in the 

Maintenance Section on Page 17

 of this manual.

Before re-starting the fan, ensure that all electrical enclosures are locked, closed and all guards 
and other safety measures are correctly fitted. If in doubt, contact your dealer or AP/Cumberland 
for assistance.

Summary of Contents for Competitor PNEG-1559

Page 1: ...PNEG 1559 Competitor Series Fiberglass Fans Installation and Operation Manual PNEG 1559 Date 07 25 13...

Page 2: ...nstallation methods and operation of the fan FEATURES 30044 CFM and 20 2 CFM W at 0 05 on 54 high performance Limited lifetime warranty on the housing and cone Corrosion resistant Easy assembly and ma...

Page 3: ...rical Wiring 15 Electrical Hook Up 15 54 3 Phase 50 Hz CE Electrical Hook Up 16 Chapter 5 Start Up and Maintenance 17 Start Up and Operation of the Competitor Series Fan 17 Chapter 6 Troubleshooting G...

Page 4: ...nd its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE DC 2180 This is the safety alert symbol It is used to alert you to potenti...

Page 5: ...and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made Install and Operate Electrical Equipment Pr...

Page 6: ...he job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel...

Page 7: ...and may lead to dangerous situations This fan is not designed for use in atmospheres where the risk of explosion is foreseen Such environments may include enclosed areas of high dust concentrations g...

Page 8: ...type fuse must be used A safety cut off switch should be located adjacent to each fan Contact your local distributor for the correct cut off switch The motor must be securely and adequately grounded...

Page 9: ...TAY CLEAR OF ROTATING BLADE May cause serious injury Blade may start automatically Disconnect and lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection...

Page 10: ...STAY CLEAR OF ROTATING BLADE May cause serious injury Blade may start automatically Disconnect and lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection...

Page 11: ...ervicing DC 995 WARNING DC 995 2 0 x 4 1 2 WARNING Shear Point Located left middle outside and right middle inside Lockout power before servicing HIGH VOLTAGE Will cause serious injury or death STAY C...

Page 12: ...the opening from the inside Using a minimum of two 2 people lift fan housing into the opening 3 Check the fan for vertical position before screwing flanges down Fasten flanges to framework with the w...

Page 13: ...3 Installation and Assembly PNEG 1559 Competitor Series Fiberglass Fans 13 Fan Dimensions Figure 3B...

Page 14: ...ition onto the fan housing Push completely onto orifice and line up the inner holes of the orifice with the holes of the cone Bolt the cone to the housing orifice using eight 8 5 16 SS flange bolts ei...

Page 15: ...d wire should be located on the L2 connection as depicted If this is not the case switch the Red and Black wires Refer to the wiring diagram on the side of the motor for correct wiring for 115V and 23...

Page 16: ...supplied 3 Motor contactor not supplied with fused control voltage via fan control switch or control system not supplied 4 Motor overload breaker not supplied 5 Service disconnect not supplied Figure...

Page 17: ...s of service Take note of the belt position in the pulleys make sure it is slightly raised or flush with the pulley If recessed into the grooves replace the belt b The motor and shaft bearings are lub...

Page 18: ...t guards clogged by dirt debris Voltage supplied is not correct must be within 10 of the nominal voltage Repair replace clean as necessary Repair replace clean as necessary Check line voltage at motor...

Page 19: ...eries Fiberglass Fan CS54C1 P and CS54C1 P BLK See Pages 24 and 25 4 54 Competitor Series Fiberglass Fan CS5435 E NC CE See Pages 26 and 27 5 54 Competitor Series Fiberglass Fan CS5435 P NC CE See Pag...

Page 20: ...7 Parts List 20 PNEG 1559 Competitor Series Fiberglass Fans 24 Competitor Series Fiberglass Fan CS24C1 and CS24C1 BLK...

Page 21: ...APP 24 Fan PTD White 1 7 13 0147 Propeller 5 Blade Torque Decal Attached 1 7 10 0097 Shutter Mount Hardware 1 7 91 0042 Button Turn Plastic Large Tongue 8 7 FH 1309 Lock Nut 1 2 with Pipe Threads 1 7...

Page 22: ...7 Parts List 22 PNEG 1559 Competitor Series Fiberglass Fans 36 Competitor Series Fiberglass Fan CS36C1...

Page 23: ...rip 2 6 13 0148 Propeller X Blade X Diameter Competitor Series 36 1 7 12 0093 Cone APP 36 Fiberglass Discharge 1 7 10 0105 Fiberglass Fan Shutter Mount Hardware 10 7 91 0042 Turn Button Plastic Large...

Page 24: ...7 Parts List 24 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS54C1 P and CS54C1 P BLK...

Page 25: ...s Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40 14 DC 1540 Decal Danger Warni...

Page 26: ...7 Parts List 26 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS5435 E NC CE...

Page 27: ...14 10 0100 54 Fiberglass Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40 14 DC...

Page 28: ...7 Parts List 28 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS5435 P NC CE...

Page 29: ...ite 1 14 10 0100 54 Fiberglass Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40...

Page 30: ...7 Parts List 30 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS54C35 E CE...

Page 31: ...14 10 0100 54 Fiberglass Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40 14 DC...

Page 32: ...7 Parts List 32 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS54C35 P CE...

Page 33: ...te 1 14 10 0100 54 Fiberglass Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40 1...

Page 34: ...7 Parts List 34 PNEG 1559 Competitor Series Fiberglass Fans 54 Competitor Series Fiberglass Fan CS54C1 E...

Page 35: ...100 54 Fiberglass Cone Guard Hardware Kit 1 14 S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread 20 14 S 8452 Flange Nut 5 16 18 SS Waxed 20 14 S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 40 14 DC 1540 De...

Page 36: ...36 PNEG 1559 Competitor Series Fiberglass Fans NOTES...

Page 37: ...AR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole...

Page 38: ...applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Ph...

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