Culligan Smart Controller HE CF 12 Installation, Operation, And Service Instructions With Parts Lists Download Page 48

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Culligan® High Efficiency 1.5 Water Filter

Cat. No. 01024514

Final Startup

Recommended Start-Up Procedure

1. Close the main water supply valve.

2. Set the Cul-Flo-Valv® to the bypass position.

3. Ensure that all faucets at the installation site are closed.

4. Direct the drain line discharge into a bucket where flow can be observed.

5. Plug the transformer into a 120 Volt, 60 Hz, single-phase receptacle. The screen displays

FIRST TIME SETUP

(see the GBE Programming for Commercial Softeners and Filters, except HF xN Manual (P/N 01027295)).

NOTE This manual can be obtained from your local dealer, on C-Port (www.cport.culligan.com) under the

Technical Service Tab

or on the Service Tech App.

6. Complete the First Time Setup.

7. Open the main supply valve.

8. Initiate an immediate regeneration to move the control into the

BACKWASH

position.

9. Refer to the section on manual cycling for information on cycling the control through its positions.

10. When in the

BACKWASH

position, slowly rotate the bypass to the conditioned water position until water flows.

11. Allow the tank to fill slowly until water flows from the drain line.

12. When flow to drain is established, open the bypass fully. Watch the drain line discharge for signs of media. If

signs of media particles appear, reduce the flow. Increase the flow again when media no longer appears in the

discharge.

13. After the

BACKWASH

runs clear for at least 20 minutes (required for final startup only, backwash can be

changed to a shorter time for regular service), step the control to the

SERVICE

position.

14. Complete the installation and cleanup.

15. Initiate an immediate regeneration, or set to regenerate at the preset time.

NOTE Unplugging the Culligan HE Series water filter will not affect any of the control settings. Once pro-

grammed and powered on for at least 15 minutes, the settings will be stored indefinitely.

Installation Wrap Up

“Performance Specifications” on page 4

provides the expected flow rates to the drain during the various steps of the

regeneration process.

Before Leaving the Installation Site

Once you have completed the installation the system is ready to be placed in service. Prior to placing the system in ser-

vice review the following checklist to be sure the system is properly installed.

Summary of Contents for Smart Controller HE CF 12

Page 1: ...ncy 1 5 Water Filter Featuring the Culligan Smart Controller Models from 2012 2017 Culligan International Com pa ny Installation Operation and Service Instructions with Parts Lists Cat No 01024514 Rev E 06 15 17 DCO 017278 ...

Page 2: ...lligan Service Agent or similarly qualified per son in order to avoid a hazard WARNING This device complies with Part 15 of the FCC rules subject to the two following conditions 1 This device may not cause harmful interference and 2 This device must ac cept all interference received including interference that may cause undesired operation This equipment complies with Part 15 of the FCC rules Any ...

Page 3: ...rd Layout 23 Electrical Schematic 24 Installing Accessories 25 Final Startup 44 Preventative Maintenance 46 Maintenance 47 Troubleshooting 51 HE 1 5 Filter Parts List 57 Appendix A Data Port Output 62 Index 65 Installation Operation and Service Instructions with Parts Lists CULLIGAN High Efficiency 1 5 Water Filter Featuring the Culligan Smart Controller Models from 2012 ...

Page 4: ...linois chemical certification our Analytical Laboratory is certified to perform coliform and E coli testing We strive to provide our customers with the testing they need at the lowest possible cost with the quickest turn around time STANDARD WATER TESTING For sizing systems and general chemical water characteristics WELL WATER TESTING Basic Realtor Drilling Surveilance Expanded Gold SPECIAL WATER ...

Page 5: ...ds for a NEMA 3R Enclosure Rating For installations in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Con sult your licensed plumber for installation of this system This system and its installation must comply with state and local regulations The use of saddle valves is not permitted The HE 1 5 Water Filter Systems are not intended for household use About this Manual This ma...

Page 6: ...nd follow the applicable plumbing codes and ordinances when installing this equipment Local codes may prohibit the discharge of acid or caustic solutions to drain An extra solution tank should be used to neutralize the solution before discharging to drain Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools Serial Numbers The control valve seri...

Page 7: ...he filter Reconditioning frequency is dependent on filter loading but a maximum chlorine demand of 10 mg L is recommended Desludging tanks or alternative methods of reducing the chlorine dosing may be required This system is not recommended for removing high levels of sulfur Filtering Process To keep the filter operating properly it is necessary to periodically remove the accumulated sediment from...

Page 8: ...e 2 Operating temperature between 33 and 120 F or 1 49 C 3 Clear non turbid water supplies Less than 5 NTU Culligan HE 1 5 Depth Filter Progressive Flow Depth Filter HE DF 12 HE DF 14 HE DF 16 HE DF 21 Tank Size in mm 12x52 305x1321 14x47 356x1194 16x53 406x1346 21x62 533x1575 Pipe Size in mm 1 5 38 1 Temperature 33 120 F Water Pressure 20 125 psi Water Pressure Canada Only 20 90 psi Electrical 24...

Page 9: ... lpm 8 30 3 10 37 9 15 56 8 25 94 6 pH limitation 5 11 Regeneration Time 30 minutes Culligan HE 1 5 Greensand Filter Progressive Flow Greensand Filter HE GF 12 HE GF 14 HE GF 16 HE GF 21 Tank Size in mm 12x52 305x1321 14x47 356x1194 16x53 406x1346 21x62 533x1575 Pipe Size in mm 1 5 38 1 Temperature 33 120 F Water Pressure 20 125 psi Water Pressure Canada Only 20 90 psi Electrical 24V 60 Hz 21 6 W ...

Page 10: ...llow these guidelines For installations in Massachusetts the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of the system This system and its installation must comply with state and local regulations The use of saddle valves is not permitted All Installations Safety glasses Phillips screwdrivers small and medium tip Gauge asse...

Page 11: ...cold contamination vandalism etc as when installed indoors Location Space Requirements Allow 6 12 inches 15 30 cm behind the unit for plumbing and drain lines and 4 feet 1 3 meters above the unit for service access Floor Surface Choose an area with solid level floor free of bumps or irregularities Bumps cracks stones and other irregularities can cause the salt storage tank bottom to crack when fil...

Page 12: ...media tank Media Tank The underbedding and resin the media tank holds Recondition A process where the media is revitalized to filter again Media The actual material that filters water Underbedding A gravel mixture that keeps the filter media from entering the distributors Manifold Freeboard C Media Distributor Gravel Underbedding Figure 1 Media tank ...

Page 13: ...r the Wireless Remote It allows for the system to be re motely monitored detecting problems before they occur NOTE Modem kit requires a one year subscription to either Level 1 or Level 2 Telecom package See on C Port www cport culligan com under the Telemetry Tab for details RF Transmitter This module is installed into BOTH the Smart Controller and the Wireless Remote to allow them to communicate ...

Page 14: ...t is damaged Doing so may create operational problems and or create a substantial risk of consequential damage not covered by the product warranty Figure 3 Install Distribution System Mark flush with tank opening Media Tank Remove distributor and cut square on mark Deburr distributor pipe Media Tank Rest flat on the bottom Distributor Installation ...

Page 15: ...lbs 55 55 55 165 Top Layer Cullcite lbs 50 50 100 150 Freeboard inches 16 17 19 13 Greensand Filter Sub Bottom Layer Cullsan Medium Gravel lbs 100 Bottom Layer Cullsan U lbs 50 50 50 50 Second Layer Cullsan G50 lbs 50 50 50 100 Third Layer Cullsorb lbs 45 90 180 270 Top Layer Cullcite lbs 25 25 25 25 Freeboard inches 15 15 15 15 Notes for preparing Greensand filters for service 1 Before adding the...

Page 16: ...an A Cullsorb Cullsan G50 Cullsan U Cullsan Medium Gravel 1 Lubricate the outlet distributor O ring with a silicone based lubricant 2 Install the inlet disperser to the bottom of the control valve 3 Install the tank adapter o ring above the valve s threads Do not lubricate but can be wetted with water 4 Lower the control valve slowly onto the tank so that the distributor tube fits into the center ...

Page 17: ...he drain pipe or conform to local sanitation codes and to permit the observation of drain flow NOTE Figure 8 displays externally blocking valves for alternating or progressive flow Internally blocked pro gressive flow is plumbed similarly but without the blocking valves FILTERED WATER MANUAL OUTLET VALVE BYPASS VALVE NORMALLY CLOSED UNFILTERED WATER MANUAL INLET VALVE VACUUM BREAKER SMART CONTROLL...

Page 18: ... control from factory Greensand filters are not WQA or IAMPO certified Drain Line Flow Control Replacement Refer to Table 2 Figure 9 through Figure 11 and the instructions below to replace the drain line flow control 1 Remove the cover by releasing the cover fastener from the control valve See Figure 9 and Figure 10 2 Remove the drain clip and pull off the drain connector 3 Remove the drain line f...

Page 19: ...the two holes on top of the frame the cover should be slightly angled See Figure 12 2 Rotate the cover downward inserting the two pins on the side of the cover into the two holes on side of the frame See Figure 13 3 Attach the cover fastener onto the control valve See Figure 14 Figure 12 Cover fastener clip Figure 13 Reattaching the HE 1 5 filter cover Figure 14 Reattaching the cover fastener Cove...

Page 20: ...Flow Meter has a white dot on the connection for the wire harness Figure 15 Straight Through Adapter assembly NOTE If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the straight through adapter an approved grounding strap must be used between the two lines that have b...

Page 21: ...and coupling and two assembly pins Lubricate all O rings on the couplings meter with silicone lubricant Figure 16 Bypass valve assembly NOTE The Low Flow Meter has a white dot on the connection for the wire harness To bypass turn the blue knob clockwise see directional arrow on end of knob until the knob stops as shown DO NOT OVERTIGHTEN Figure 17 To return to service turn the blue knob counter cl...

Page 22: ... length Ave Water Press Height of Drain Tubing Discharge Above Floor Upon Which Filter Sets psi 4 in 1 ft 2 ft 3 ft 4 ft 5 ft 6 ft 7 ft 8 ft 9 ft 10 ft kPa 0 1 m 0 3 m 0 6 m 0 9 m 1 2 m 1 5 m 1 8 m 2 1 m 2 4 m 2 7 m 3 1 m 30 44 ft 38 28 18 210 13 4 m 11 6 8 5 5 5 50 103 ft 97 87 77 67 57 47 37 27 17 7 350 13 4 m 29 6 26 5 23 5 20 4 17 4 14 3 11 3 8 2 5 2 2 1 70 129 ft 123 113 103 93 83 73 63 53 43...

Page 23: ...the enclosure from the control Refer to Figure 19 and below instructions Figure 19 Electrical and accessory connections 2 Disconnect the 24 V power supply wire harness from the circuit board See Figure 20 3 Grip the circuit board from the edges and gently rotate it to the back of the enclosure you are disengaging the circuit board from the two support pins on the bottom and top of the enclosure Se...

Page 24: ...ory connectors and possible connections Part No Description Location s Connection P1025274 Strain Relief Fitting 10 PK 1 24V Power pre installed P1025264 Strain Relief Fitting 10 PK 1 2 3 P1025277 Liquid Tight Hole Plug 10 PK 1 2 3 P1025278 Bushing strain relief 10 PK 4 5 Cord Grip Liquid Tight 4 5 6 Flow Meter Communication To install an HE 1 5 accessory connection 1 Remove the plastic plug from ...

Page 25: ...e enclosure and route the wiring inside the enclosure to avoid interference 24VAC on TRANSFORMER Power to circuit board 24V PHONE Power Connector Flow Meter Connector Position Sensor Connector Motor Connector RF Board Modem Board Auxiliary Board Figure 25 24 Volt power connection 8 Connect the power supply cord to the circuit board Returning the Circuit Board into the Enclosure 1 Angle the circuit...

Page 26: ...ses to the GBE board 4 Place the enclosure onto the control valve aligning the circuit board edge with the slots on the control valve frame and the screw on the enclosure with the hole on the cover Figure 26 Attaching enclosure cover to control valve 5 Connect the 24 V power cord to the two 24 V terminals on the transformer NOTE Refer to the GBE Programming for Commercial Softeners and Filters exc...

Page 27: ...r circuit board layout rear view Keypad connector Battery CR2032 Postitive Side Up Pull protective tab before activating power to activate the battery OLED Display Optional AUX 5 Relay Board Connection Data Port PLC Output RF Board Connection for remote Optional Auxilary Board Optional AUX 6 Power Cable from transformer Optional Blocking Valve Connection Optional Programmable Outputs Optional Exte...

Page 28: ...IRE BLACK WIRE RED WIRE BLACK WIRE GREEN WIRE RED WIRE EMPTY RED WIRE BLACK WIRE RED WIRE BLACK WIRE GREEN WIRE POSITION MOTOR CONNECTOR RED WIRE PLUS CONNECTOR BLACK WIRE MINUS AS SHOWN ABOVE BEND THE PINS DOWN AFTER ASSEMBLING THE CONNECTORS SENSOR BOARD SHOULD BE ATTACHED WITH WIRES POINTING UP AS SHOWN ABOVE 24v 2 5v POWER CABLE SHOULD BE PLUGGED TO 24v CONNECTORS RIGHT SIDE AS SHOWN ABOVE FLO...

Page 29: ...otal hardware cost compared to externally blocked progressive flow Culligan recommends that all HE 1 5 progressive flow systems be set up as internally blocked systems The only time when it is advantageous to use HE1 5 externally blocked progressive flow is a If the progressive flow system must use Upflow regeneration then you must use externally blocked progressive flow b If you are building a pr...

Page 30: ...e valve using a 1 1 2 coupling not supplied and connect the tubing as shown in Figure 30 We recommend that the pressurized water source is from a soft water supply 7 Run the solenoid exhaust line to a suitable drain 3 2 1 Figure 30 Suggested piping and tubing for multi tank systems Not supplied 1 8 NPT x 1 4 Tube Elbow Drain Fitting 1 8 NPT x 1 4 Tube Elbow To Siphon Break 1 Coupling 1 X1 2 Reduci...

Page 31: ...low of water to service Once the controller signals the unit to return to a Service status the solenoid valve is deactivated When the solenoid valve is electrically deactivated ports 1 and 3 of the solenoid become common This will vent pressure from the diaphragm valve to drain The diaphragm valve opens to allow treated water to flow to service 3 2 1 To Drain Blocking Diaphragm Solenoid Valve Ener...

Page 32: ...l 01024363 2 01031623 3 Duplex Progressive 01024363 1 01031623 2 Triplex Progressive 01024363 2 01031623 3 Multiple units can be set up as progressive flow alternating or parallel operation Installing the Progressive Flow U Tube Adapter Refer to Figure 33 and the instructions below when changing the eductor nozzle and throat 1 Remove the Progressive Flow U Tube Adapter and mounting clips from the ...

Page 33: ... Progressive Flow Solenoids NOTE These solenoids are NOT used for internally blocked progressive flow An auxiliary board P N 01020748 is required for EXTERNALLY BLOCKED progressive flow systems ONLY One auxiliary board per valve must be purchased separately Figure 35 Duplex connections To RS 485 Comm Port on GBE Circuit Board 1 CABLE 01024360 To RS 485 Comm Port on GBE Circuit Board 2 PARALLEL Add...

Page 34: ... power supplies the GBE boards can be connected to each other using communication cables without paying attention to the polarity of the wiring used on the power supplies DO NOT connect the Aux Outputs of mul tiple GBE boards to the same electrical load for example a load can be the coils of a relay or a solenoid valve If you need the Aux Outputs of multiple GBE boards to run the same load it is r...

Page 35: ...ation relays to allow multiple GBE boards to control a shared solenoid valve P N 01016327 COMMUNICATION CABLE RJ11 PHONE MODEM BOARD BASE BOARD RF BOARD AUXILARY BOARD RF BOARD RF BOARD MODEM BOARD MODEM BOARD BASE BOARD BASE BOARD AUXILARY BOARD AUXILARY BOARD RJ11 PHONE RJ11 PHONE POLARITY IS THE SAME ON ALL UNITS NOT RECOMMENDED Figure 39 Not recommended connections for multiple GBE boards to s...

Page 36: ...minal shown in Figure 40 The illustration below is an example of how to use an external source with duplex alternating current to initiate regeneration To use as external alarm trigger select an UNPOWERED contact within the remote device that will close when the alarm condition exists The duration of the switch closure can be as low as 0 seconds 6 seconds is the recommended minimum and default but...

Page 37: ... Input Figure 42 Auxiliary board input and outputs Aux Output 1 is used to power the 24 VAC drive motor found on all valves When Aux Output 1 is used for this then Aux Output 4 is automatically configured to operate a solenoid which can be used for a standby or blocking Aux Output 4 is powered during all cycles except service and unpowered during service For example Figure 43 shows how the timing ...

Page 38: ...rror Status is selected on the display this relay is energized holding the normally closed contact open and when the GBE board has power AND there are no errors present the relay is energized Problem Found is not showing on the Home screen The relay is in the de energized state when the GBE is either powered OFF or when there is an error present on the GBE board On a multiple tank softener system ...

Page 39: ...d note orientation Figure 46 RF board location on Smart Controller board 5 Install RF board into unit controller Line up pins in RF board and press firmly into black connectors Note ori entation of RF board see Figure 46 Make sure the RF board is fully seated into all of the sockets Reconnect power 6 Program the remote and main monitor units using the instructions found in the GBE Programming for ...

Page 40: ... connectors are aligned between the modem board and the main controller board Make sure that the modem board is fully seated into all four sockets 3 When all connections have been made restore power 4 Connect the modem to the telephone line by plugging a standard RJ 11 phone extension cord into the modem board NOTE The HE 1 5 is designed to plug into an analog telephone line standard residential p...

Page 41: ...ur local dealer on C Port www cport culligan com under the Technical Service Tab or on the Service Tech App Flow Meter See the Electrical Schematic on page 24 for information regarding the flow meter connections Refer to the GBE Programming for Commercial Softeners and Filters except HF xN Manual P N 01027295 for pro gramming information This manual can be obtained from your local dealer on C Port...

Page 42: ...ilters except for HFxN Manual P N 01027295 for program ming information This manual can be obtained from your local dealer C Port www cport culligan com under the Techni cal Service Tab or on the Service Tech App Example Chemfeed System with Diaphragm Pump Description Qty Pump Chemfeed 30 GPD Diaphragm 1 Tank Chemfeed Solution 30 Gallon 1 Static Mixer PVC 1 1 Circuit Board Alarm Relay GBE 1 Bushin...

Page 43: ...e incoming meter pulses and command the pump to stroke once every 7 pulses it will keep the dosing pump running at 100 capacity or 30 gpd If the service flow rate is 30 gpm x 1440 minutes day 43200 gallons per day then the dosage is 30 43200 0 0006 gallons dosed per gallons of service flow If the service flow rate slows down to 10 gpm There are 285 meter pulses per minute or 4 75 pulses per second...

Page 44: ...0 17 7 meter pulses per second To keep the pump running at 100 the di aphragm pump still needs to stroke once every 0 48 seconds so the Controller should count 17 7 0 48 8 5 or it should command a stroke every 9 meter pulses The Aux 5 setting should be 9 pulses The Aux 5 Out Active setting should be 0 2 seconds HE Automatic Bypass The HE Automatic Bypass feature has been enhanced so the HE 1 5 con...

Page 45: ...t boards in their special anti static bags until ready for use Mishandling of the circuit board will void the warranty 1 Remove the circuit board from the enclosure see Figure 21 on page 19 2 Attach the Auxiliary Board onto the GBE circuit board see Figure 50 3 Bring the wires from the relay through one of the four openings in the HE electrical enclosure Attach the strain relief fittings to the wi...

Page 46: ...ard Keep replacement boards in their special anti static bags until ready for use Mishandling of the circuit board will void the warranty 1 Remove the circuit board from the enclosure see Figure 21 on page 19 2 Install the Auxiliary Board and Alarm Relay Board to the GBE Circuit Board see Figure 51 3 Connect the Common and Normally Open Contacts of the Alarm Relay Board to the Aux Input on the Aux...

Page 47: ...ription 1 01025234 Bracket for external blocking valve 1 01019594 Valve Solenoid 3 Way 1 8 24V UO SS 1 00445981 Valve Dia Noryl 1 1 2 NO SAO with adapters 1 01004169 Valve Diaphragm Noryl 1 1 2 Normally Closed 1 01002940 Connector Kit 1 1 2 2 Valve 2PK 1 00402447 Adapter Kit PVC 1 1 2 Male Slip 2PK 1 01020748 Circuit Board GBE Aux Bypass Valve Normally Closed Filter Water Outlet Manual Outlet Valv...

Page 48: ...until water flows 11 Allow the tank to fill slowly until water flows from the drain line 12 When flow to drain is established open the bypass fully Watch the drain line discharge for signs of media If signs of media particles appear reduce the flow Increase the flow again when media no longer appears in the discharge 13 After the BACKWASH runs clear for at least 20 minutes required for final start...

Page 49: ...ual isolation valves are open and system by pass valves are closed Clean up the unit and the installation site removing any soldering or pipe threading residues from the equipment with a damp towel Explain the operation of the system to the customer Care and Cleaning Protect the operation and appearance of the water filter by following these precautions 1 Do not place heavy objects on top of the f...

Page 50: ...ound in some water supplies but not necessarily all could negatively affect system performance Monitor item for normal or unexpected wear HE 1 5 Valve Every 6 12 months or every time service is performed on the system Build up of sediment iron and or other foreign materials found in some water supplies but not necessarily all could negatively affect system performance Monitor item for normal or un...

Page 51: ...r instructions on how to obtain a system data sheet NOTE Refer to the GBE Programming for Commercial Softeners and Filters except HF xN Manual P N 01027295 for diagnostic procedures using the Smart GBE Controller This manual can be obtained from your local dealer on C Port www cport culligan com under the Technical Service Tab or on the Service Tech App Familiarize yourself with the replacement pr...

Page 52: ...he circuit board See Figure 55 3 Grip the circuit board from the edges and gently rotate it to the back of the enclosure disengage the circuit board from the two support pins on the bottom of the enclosure See Figure 56 Disconnect Flow Meter Disconnect 24V Power Figure 55 Remove flow meter and 24 V connections Figure 56 Remove circuit board 4 Remove the circuit board from the enclosure 5 Remove al...

Page 53: ...n sensor from the gearbox 5 Remove the motor retainer rod by squeezing the snap release end of the rod See Figure 57 6 Firmly pull the motor straight outward It may be necessary to tap on the motor body to get the motor to release 7 In order to insert the new motor into the gearbox it is necessary to get the flat on the motor shaft to line up with the flat in the gearbox drive gear The easiest way...

Page 54: ... power wires 4 Remove the compartment plate by removing the compartment plate screw holding it onto the frame 5 Remove the five large Phillips head screws which attach the gearbox to the valve body Gearbox 6 Remove the position sensor from the gearbox by remov ing the two small Phillips head screws on the optical sensor board 3 Remove by pulling the six pistons out of the valve body Also remove th...

Page 55: ...fails to auto matically initiate a regeneration Electrical service to the unit has been disrupted Verify that unit is connected to a constant power source Not an outlet on a switch Meter not properly recording total gal lons used The flow meter connection and operation can be verified using the test mode setting on the circuit board Verify that meter cable is plugged into circuit board Verify that...

Page 56: ... while unit was in regeneration Restore power to unit Verify that unit is connected to a constant power source Flow Diagrams Flow Valve Piston Locations The flow valve controls the movement of untreated and treated product during regeneration cycles Figure 60 identifies each piston as installed In this cycle service the P1 and P2 P3 valves are open the P4 P5 P6 and PR valves and the Brine Piston a...

Page 57: ...water to the outlet should be soft if the system is operating properly P1 P2 P3 Raw Water Conditioned Water To Drain To Brine Tank Tank Inlet Tank Outlet Brine Piston P6 P4 P5 PR A B C D E F G H Figure 61 Service flow Service Piston Position P1 Inlet Open P2 3 Outlet Open P4 Backwash Closed P5 Rinse Closed P6 Bypass Piston Closed Brine Piston Closed PR Refill Piston Closed ...

Page 58: ... top of the tank to drain The water to drain should be hard P1 P2 P3 Raw Water Bypassed Water To Drain To Brine Tank Tank Inlet Tank Outlet Brine Piston P6 P4 P5 PR A B C D E F G H Figure 62 Backwash flow Backwash Piston Position P1 Inlet Closed P2 3 Outlet Open P4 Backwash Open P5 Rinse Closed P6 Bypass Piston Open Brine Piston Closed PR Refill Piston Closed ...

Page 59: ...in bed and gets it ready for return to service P1 P2 P3 Raw Water Bypassed Water To Drain To Brine Tank Tank Inlet Tank Outlet Brine Piston P6 P4 P5 PR A B C D E F G H Figure 63 Fast rinse flow Fast Rinse Piston Position P1 Inlet Open P2 3 Outlet Closed P4 Backwash Closed P5 Rinse Open P6 Bypass Piston Open Brine Piston Closed PR Refill Piston Closed ...

Page 60: ...and internally bypassed to the outlet of the control hard water is allowed to service P1 P2 P3 Raw Water Bypass Water To Drain To Brine Tank Tank Inlet Tank Outlet Brine Piston P6 P4 P5 PR A B C D E F G H Figure 64 Bypass flow Bypass Piston Position P1 Inlet Closed P2 3 Outlet Closed P4 Backwash Closed P5 Rinse Closed P6 Bypass Piston Open Brine Piston Closed PR Refill Piston Closed ...

Page 61: ...2 1 51 52 53 20 22 40 16 18 17 25 21 19 45 13 15 29 32 31 36 36 42 33 8 10 30 86 O RING GROOVES QUAD RING GROOVE 56 57 64 LARGE PISTON 4 EACH 72 73 41 72 82 88 87 O RING GROOVES 74 PROGRESSIVE FLOW INSTALLATION O RING GROOVES 47 46 O RING GROOVES QUAD RING GROOVE 64 61 60 STANDARD PISTON 2 EACH O RING GROOVES QUAD RING GROOVE 65 63 62 BRINE PISTON 2 1 EACH 3 5 EACH 3 ...

Page 62: ...Kit 31 Enclosure w Decal and Keyboard not available for sale Kit 32 P0318383 SCREW 10ea Kit 33 P1023122 Retainer Screw 10ea Kit 35 P1025274 Strain Relief Fitting 10ea 36 P1025277 Liquid Tight Hole Plug 10ea Kit 37 01025282 Harness Meter 28 length 39 01017134 Power Cable Gold Item Part No Description 40 01023550 Connector Plumbing 1 NPT Control 1 41 P1009075 Retaining Clip 10ea Kit 42 01025650 Elec...

Page 63: ...nk Assembly 1 2 Figure 65 Tank assembly Item No Part No Description Qty 1 A2365016 Tank FRP 12 x52 1 01019578 Tank FRP 14 x47 1 01019577 Tank FRP 16 x53 1 01022256 Tank FRP 21 x62 1 2 01011985 Manifold Kit 12 14 and 16 1 01019618 Manifold Kit 21 1 ...

Page 64: ...board Inches 12 25 00163813 1 50 01001345 1 55 00163210 1 50 01001296 1 16 14 50 00163813 2 50 01001345 1 55 00163210 1 50 01001296 1 17 16 75 00163811 1 00163813 1 50 01001345 1 55 00163210 1 100 01001296 2 19 21 200 00163811 2 00162110 2 100 01001345 2 165 00163210 3 150 01001296 3 13 Greensand Filters Cullsan Medium Gravel Cullsan U Cullsan G50 Cullsorb Cullcite Freeboard Inches 12 50 00163811 ...

Page 65: ...uropean Spanish Version 1 01020749 Circuit Board Remote Soft Filt English Replacement 1 01024866 Circuit Board Remote Soft Filt French Replacement 1 01025114 Circuit Board Remote Soft Filt Spanish Replacement 2 01020751 Circuit Board RF GBE 869 MHz Euro pean Version 3 01029455 Transformer North American Version Cables and Kits 01024363 Kit Communication Cables HE1 5 PF Outdoor 01020747 Modem 01021...

Page 66: ...for the fields A thru F are as follows A total gallons since new B current flow rate in gallons per minute 57 2 means 57 2 gallons per minute C Current Status Indicator 0 initialization 1 service 2 prerinse 3 regen 4 standby D capacity remaining in gallons E Error Flag see below F 1 G A ten digit number representing the date and time 24 hour format Error Bit Meaning 0 Internal Valve Leak 1 Salt Br...

Page 67: ...etwork every 60 seconds the data port on the master unit will send out the following three lines of information CULL A1 B1 C1 D1 E1 1 G1 CULL A2 B2 C2 D2 E2 2 G2 CULL A3 B3 C3 D3 E3 3 G3 example CULL 00052754 000003 7 1 00009110 0x0000 1 0329101314 CULL 00042674 000003 5 1 00004321 0x0000 2 0329101314 CULL 00010204 000000 0 4 00005444 0x0000 3 0329101314 The 1 at the end of the first line indicate...

Page 68: ...put Viewer to your local hard drive You will be asked which directory you want to copy these files to You may select any directory Note Previous instructions showed how to view the output in Windows Hyperterminal Although this is still possible this program makes the process much more simple The instructions for using the program are included with the download The program is a simple viewer window...

Page 69: ...or Surface 7 Flow Control 14 51 Flow Diagrams 52 Flow Restrictors 14 G Gearbox 50 Gear Motor 49 Greensand Filter 3 5 11 12 60 H Height of Discharge 18 I Input 63 Installation 6 10 Internally Blocked 25 Introduction 1 J Jumpers 29 K Keypad 23 L Leaving the Installation Site 44 Location 7 M Maintenance 47 Maintenance Preventative 46 Materials 6 Media 8 11 60 Media Tank 8 Meter 9 37 Modem 9 36 37 O O...

Page 70: ...66 Culligan High Efficiency 1 5 Water Filter 66 Cat No 01024514 Notes ...

Page 71: ...T YL 014057 10 31 13 E SAC Changes Added IAPMO Greensand GB JT MB 017278 06 15 17 Materials Description High Efficiency 1 5 Filter Installation Operation PN 01024514 Size 8 5 x 11 Color Black Ink 2 sided Stock Front 2 sided Back Blank Covers on 110 White Index Inside on 20 white Other Collate Tape Bind Black Down the 11 left side This page contains materials and DCO in for ma tion IT DOES NOT PRIN...

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