Culligan 12-WL2200-CUL Installation, Operation And Servicing Instructions Download Page 9

Executive Cooler Overview  

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Cat. No. 01021716

Executive Overview

Cold Tank

The cold tank is manufactured from 304 Stainless Steel which is non-corrosive, inert and reflects Ultraviolet (UV) light. 

The cold water temperature is preset at approximately 41°F (5°C) by the factory. The capacity of the cold tank is 1 gallon 

(4 liters). The water stored in the cold tank is chilled and exposed to UV at the same time. This inhibits bacterial growth 

in the water and on the internal surfaces of the tank. The cold tank temperature is controlled by a thermostat that is set at 

the factory. 

Hot Tank

The hot water tank has a 0.4 gallon (1.5 liters) capacity. It is manufactured from 304 stainless steel which is non-corrosive 

and inert. Heating is provided by an 800 watt heating element. The temperature of the Hot Tank is set at the factory to 

185°F (85°C). A BI-metal overload thermostat is fitted to stop the tank overheating and is reset manually.

Room Temperature Water

This only provides filtration of your water. No further cooling, heating or treatment is done to the water in this option. The 

temperature of the water will be the same as the room temperature. The room temperature water should be flushed after 

long periods of non use, including weekends.

UV Lamp

The UV light is a TUV lamp with a wavelength of 253.7 nm, which is very efficient at controlling bacteria. UV light inacti-

vates bacteria by compromising their DNA.  An 8 watt UV lamp is used in the Executive unit.  The UV lamp is immersed 

in the center of the cold tank. It is protected by a quartz sleeve which allows UV light to pass through to the water. The UV 

lamp should be changed every 12 months. The quartz sleeve should be removed and cleaned when the lamp is changed.

PCB

The PCB (Printed Circuit Board) is the control unit for the Executive Cooler. It is responsible for the selection and dispens-

ing of water. The PCB drives an LED which informs the user of the status of the unit. The PCB has a power on indicator 

and also indicates to the user what option of water is currently selected by changing color. Cold water will always be the 

default option. Hot water must be selected and then the main button pressed in order to dispense hot water.

Compressor

The compressor uses R134a non-ozone depleting refrigerant gas. The compressor is controlled by an electromechanical 

thermostat, which controls the temperature of the water in the cold tank unit.

Water Pipe and Fittings

All water connection fittings are approved to NSF standard 61. The machine is connected to the water supply by a 1/4” 

female bulkhead fitting. The entire internal water circuit and all components which come in contact with water are food 

grade NSF / WRAS approved.

Water Valves

Water dispensing to the customer is achieved by means of a 24V DC electrical solenoid valve. The valves are energized 

each time the customer pushes the dispense button for a drink. DC voltage is used for safety.

Plastic Panels

The molded panels are made from recyclable ABS plastic. All the ABS plastic panels are UV resistant and meet the stan-

dards of CE and UL.

 Executive Overview

Summary of Contents for 12-WL2200-CUL

Page 1: ...ooler Featuring Biocote Protection In Tank UV Protection Models 12 WL2200 CUL 2010 Culligan International Com pa ny Cat No 01021716 Rev B 06 01 10 DCO 011761 Installation Operation Service Instruction...

Page 2: ...he entire manual before attempting to install operate or maintain this product Products manufactured and marketed by Culligan International Company Culligan and its affiliates are protected by patents...

Page 3: ...ler 9 Operating an Executive Cooler 12 Dispensing Hot Cold Ambient Water 13 Maintenance and Service 14 Sanitizing the Executive Cooler 16 Descaling the Executive Cooler 18 Troubleshooting 21 Technical...

Page 4: ...with storage tank and inline post carbon filler For detailed instructions about Aqua Cleer components please refer to the complete Installation Operation and Service Manual Cat No 01020219 Executive...

Page 5: ...c Verify system includes Air Gap 44403001 or equivalent for system drain c c c Flush the RO cartridge to a drain with filtered softened water for 24 hours prior to installation c c c Flush the carbon...

Page 6: ...vi Culligan Executive Cooler vi Cat No 01021716 This page intentionally left blank...

Page 7: ...and then simply twist the filters into the filter heads behind the lower front panel To create the most common two stage filtration system in the tower model we recommend the following First 5 micron...

Page 8: ...odes and ordinances when installing this equipment Local codes may prohibit the discharge of acid or caustic solutions to drain An extra solution tank should be used to neutralize the solution before...

Page 9: ...he Executive unit The UV lamp is immersed in the center of the cold tank It is protected by a quartz sleeve which allows UV light to pass through to the water The UV lamp should be changed every 12 mo...

Page 10: ...4 Culligan Executive Cooler Executive Cooler Layout Hot Cold and Ambient Figure 1 Executive Cooler layout Main Parts Layout...

Page 11: ...sive humidity Keep at least 3 inches from the wall Do not lay the Executive Cooler down on its side If for some reason the unit was placed on its side it must stand upright for a minimum of 2 hours be...

Page 12: ...or pipes that may have come loose in shipping CAUTION The unit is now live Take suitable safety precautions Prepare the Unit for Sanitizing 1 Plug the filter heads based on the configuration of the u...

Page 13: ...ets with a chlorine test Remove the Sanitizing Cartridge 1 Turn OFF the water supply Activate the dispense button to relieve any pressure in the unit 2 Unplug the power cord 3 Remove the sanitizer car...

Page 14: ...l dot situated on the out side of the thermostat 10 After 45 minutes verify proper heating and chilling 11 Turn the Red Power Switch OFF 12 Hold a pitcher under the Hot dispensing faucet Depress the H...

Page 15: ...ront edge at the bottom of the cover and two clips in the same location 5 Remove the screws and push clips up to release To gain easier access to the screws tilt the unit backward at an angle of 10 de...

Page 16: ...of RO water to a tee installed ahead of the unit solenoids 2 Slowly turn on the water supply and open the ball valve on the full RO storage tank 3 Select the hot water option Press and hold the dispe...

Page 17: ...flush additional water through the unit Inspect the Unit 1 Check the unit to make sure it is electrically safe 2 Check that the unit is clean and functions to the customer s satisfaction 3 Apply servi...

Page 18: ...e area 2 Select the water temperature of your choice 3 Press the dispense button until your cup is filled to the required level CAUTION HOT WATER c Always place cup mug in the center of the bulls eye...

Page 19: ...room temperature water Dispensing Hot Water 1 Push the hot water button in the middle and hold for three 3 seconds The button back light will light red and the red LED will blink 2 Push the dispense...

Page 20: ...the unit 2 Turn OFF the red switch at the rear of the unit and unplug the power cord 3 On RO systems close the ball valve on the top of the RO storage tank 4 Remove and dispose of all old filters from...

Page 21: ...over and unplug one of the UV wire connectors UV light can break down some sanitizers 14 Using the sanitizer cartridge remove the bottom screw plug of the sanitizer cartridge and pour in 15 mL of unsc...

Page 22: ...gh the hot tank 8 Activate and hold the room temperature Flush 1 gallon 4 liters Remove the Sanitizing Cartridge 1 Turn OFF the water supply Activate the dispense button to relieve any pressure in the...

Page 23: ...minutes noting a temperature increase in the water 5 Visually inspect water connections for any leaks 6 Remove the faucet nipple and inspect to see if there are any cracks or scratches or lime scale b...

Page 24: ...gnify the need to descale the cold tank though these cases are very rare If the cold water dispenses a double stream or if cold water drizzles from the faucet for an extended time longer than 15 secon...

Page 25: ...ton to flush 2 3 cups from the dispenser nozzle which will fill the hot tank with the descaling chemical 3 Turn ON the red switch at the rear of the unit 4 Allow the hot tank to heat and descale for a...

Page 26: ...2 With the filters reinstalled flush 1 2 gallons 4 8 liters of hot water 1 2 gallons 4 8 liters of cold water and 1 gallon 4 liters of ambient water through the unit to flush the new water treatment...

Page 27: ...nutes If the bad taste persists taste the water coming directly from the filter if still bad change the filter or contact your authorized service provider LOW FLOW OF COLD WATER If this happens in the...

Page 28: ...cal Supply 120V 60Hz Heater 800W UV Lamp 8W Refrigeration Gas R134a 2 3 Oz 65 grams Environmental Information NOTE This information is provided as guidance only Energy consumption will be affected by...

Page 29: ...determine whether to correct the defect or replace the unit or will request that the unit be returned to innowave Provided a claim is based on a defect in materials or workmanship and provided the cla...

Page 30: ...sked Questions About BioCote Why Use BioCote BioCote will help reduce the risk of cross contamination You may not want to think about it but every surface in the working environment is a potential bre...

Page 31: ...olenoid valve SOL 3 Ambient solenoid valve SW1 Ambient mode switch SW2 Hot mode switch SW3 Water out switch T Transformer TH1 Cold thermostat HR Hot thermostat SW4 Filter timer reset switch Figure 5 E...

Page 32: ...10 3062 5 16 PE Tube 9 N A Cold Tank 1 Gallon 4 Liter Tower 10 10 1400 Quartz Sleeve Tower 11 14 1051 10 2500 Quartz Sleeve Mini Black O Ring 12 10 2701 S S Insert for Faucet 13 N A Faucet HCA 3 hole...

Page 33: ...s Illustration 27 Cat No 01021716 Hot Cold and Ambient In tank UV AC120V 7 10 18 11 1 9 8 18 18 17 20 2 2 3 3 2 8 5 6 2 7 18 13 12 18 8 19 14 16 15 6 5 6 7 Figure 6 Wetted parts diagram Executive Wett...

Page 34: ...UV Lamp Assembly 18 12 1210 UV Lamp Retaining Nut 19 10 2500 Quartz Sleeve O Ring 20 10 1400 Quartz Sleeve 21 12 5265 Power Transformer 22 10 3010 CN UV Ballast 23 12 8003 Upper Base Item Innowave Par...

Page 35: ...llustration 29 Cat No 01021716 Executive Main Parts Illustration A 1 16 4 44 6 43 9 10 14 31 15 17 12 13 33 34 35 17 36 37 40 38 39 26 28 27 18 17 41 24 25 42 23 21 22 19 20 29 32 30 3 5 2 44 7 8 Figu...

Page 36: ...ks 01000124 GAC Carbon Post Filter 1 4 Tube 10 00402807 GAC Carbon Post Filter 1 4 Tube 50 SPECIALITY CARTRIDGES used after RO membrane P1020272 Arsenic Cartridge 6 P1020273 Perchlorate Cartridge 6 P1...

Page 37: ...t and copy revisions TF JV 06 12 10 This page contains materials and DCO information IT DOES NOT PRINT AS PART OF THE DOCUMENT Materials Description Aqua Cleer CC Ultra Bottle less Cooler Size 11 x 17...

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