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9

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ection

 3 — c

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 & o

peration

Cup Holders (O)

The cup holders are located on top of the dash panel 

on both the left and right hand sides.

 WARNING

Never operate this vehicle while under the influence of alcohol 
or drugs. Doing so can result in serious personal injury or death.

 

Cargo Bed (P)

The cargo bed maximum capacity is 350 lbs (158 kg). 

The cargo bed may be tilted for dumping loads. Push 

forward on the cargo bed latch lever to unlock the 

bed and manually lift the cargo bed. See Figure 3-1.

NOTE: 

Access to the engine is achieved by raising 

the cargo bed.

IMPORTANT:

 

Do not exceed the vehicle’s Total 

Payload Capacity of 850 lb (385 kg), which includes 

driver, passenger, accessories, tongue load and cargo. 

Do not exceed 350 lbs (158 kg) in the cargo bed.

Cargo Bed Latch Lever (Q)

The cargo bed latch lever is located on the left/

driver’s side of the utility vehicle and is used to 

dump/tilt the cargo bed.

Hitch (R)

The hitch is located on the rear of the utility vehicle 

on the frame. The max towing capacity is 500 lbs. (85 

lbs. max tongue weight).

Tailgate Levers (S)

The tailgate levers are located on the tailgate and 

are used to open the tailgate.

Fuel Cap (T)

The fuel cap is located on the left/driver’s side of the 

vehicle to the rear of the driver’s door.

Operation

Tire Inflation

IMPORTANT: 

Inflation pressure in all tires is 14 psi. 

Overinflating above recommended tire pressure can 

reduce the life of the tire. Check tire pressures before 

each use.

 WARNING

Excessive pressure (above 14 psi) may cause the tire/ rim assembly 
to burst with sufficient force to cause severe injury or death.

 

Starting Engine

 WARNING

This is an off-road utility vehicle and it should not be operated on 
public highways. Know and comply with all laws and regulations 
governing the use of off-highway vehicles in your area.

IMPORTANT: 

Before starting the engine, read this 

manual and the Engine Operator Manual thoroughly 

to understand all instructions.

 WARNING

DO NOT run an engine in an enclosed area. Engine exhaust 
contains carbon monoxide, which is very poisonous and can cause 
death. Move the vehicle outside or to a well ventilated area.

1. 

While sitting in the seat with your seat belt 

fastened, insert key into ignition switch.

2. 

Move shift lever into NEUTRAL.

NOTE: 

Engine will not start if the shift lever is 

not in NEUTRAL.

3. 

Verify parking brake is set.

4. 

Pull out the choke knob if engine is cold.

5. 

Turn key to the START position.

IMPORTANT: 

DO NOT run the starter 

continuously for more than 5 seconds, 

otherwise the battery may discharge quickly. 

6. 

Release key to the RUN position when 

engine starts.

7. 

If engine does not start, wait a few seconds 

and repeat steps 5 and 6.

8. 

After engine starts, push in choke knob.

9. 

Release parking brake while your foot is 

on the brake pedal, place shift lever in the 

desired gear, release brake and press gas 

pedal slowly.

IMPORTANT: 

Do not operate the engine 

under full load until engine has warmed up.

Stopping Engine

1. 

To stop utility vehicle, release gas pedal and 

depress brake pedal until vehicle comes to a 

complete stop.

2. 

Move shifter back into NEUTRAL.

3. 

Set parking brake and turn key switch to 

STOP position.

4. 

Remove the key when not in use.

 WARNING

The vehicle may roll if the parking brake is not engaged. 
Always set the parking brake, especially on slopes.

Refueling Fuel Tank

 WARNING

Avoid injury from explosion or fire. Do not carry fuel or other 
flammable liquids in vehicle or cargo bed.

1. 

Stop vehicle on a level surface and apply 

parking brake.

2. 

Turn the ignition key to the STOP position and 

remove key.

3. 

Allow engine to cool for 5 minutes before 

adding fuel.

4. 

Clean area around fuel cap and remove.

5. 

Fill tank with fresh, unleaded, regular grade 

fuel only to bottom of filler neck. Use a 

minimum of 87 Octane (10% Ethanol Max.).

6. 

After refueling, push the fuel cap downward on 

the fuel tank fill neck and turn clockwise until it 

clicks to tighten. Always re-install the fuel cap 

tightly onto the fuel tank after removing.

Driving Utility Vehicle

1. 

Adjust the operator’s seat to the most 

comfortable position that allows you to 

operate all controls and pedals. See Seats 

section in Controls & Operation, page 8.

2. 

Adjust the seat belt to fit comfortably around 

your lap, then buckle the seat belt.

 WARNING

DO NOT operate the vehicle without the OPS in place and the 
seat belt fastened securely around your waist and chest.

3. 

Start the engine as instructed earlier and 

make sure the front wheels are turned to the 

desired direction of travel.

4. 

Push down on brake pedal and pull slightly up 

on the parking brake lever while depressing 

the lock button and then slowly lower the 

lever to release parking brake.

5. 

Move the shift lever in the center console 

to the desired setting. To avoid damaging 

transmission, depress brake pedal fully and 

make sure vehicle is completely stopped 

before shifting into FORWARD or REVERSE.

 WARNING

DO NOT stop or start suddenly when going uphill or downhill. 
Be cautious when changing direction on slopes. Apply brakes 
when going down slopes to maintain control of vehicle.

6. 

Release brake pedal and slowly apply pressure 

to the gas pedal.

7. 

Release gas pedal and apply brake pedal 

evenly and firmly to slow down or stop.

Differential Lock

 WARNING

To avoid transmission damage, injury or turf damage, drive 
slow when operating utility vehicle with differential lock 
engaged as steering response is noticeably reduced. Also, do 
not drive the utility vehicle with the differential lock engaged 
on concrete, asphalt or any high traction surfaces.

The differential lock lever is located in the center 

console between the seats. See Figure 3-1.
1. 

To engage; stop utility vehicle, place into 

NEUTRAL, and pull the lever upward into the 

ON position. The differential will then lock and 

remain so until it is disengaged, giving equal 

power to both rear wheels.

IMPORTANT

Engage the differential as the 

last option when stuck in mud or similar 

situation or when the left and right side 

wheels are turning at slightly different speeds.

2. 

To disengage the differential lock; stop the 

utility vehicle, place the shift lever in NEUTRAL, 

and push the differential lock lever downward 

to the OFF position.

Summary of Contents for Challenger 400 Series

Page 1: ...TRUCTIONS MAY RESULT IN PERSONAL INJURY Operator s Manual Form No 769 14390B August 31 2020 NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depicted may differ from yours Utility Vehicle Challenger 400 Series 4x2 Introduction 2 Safe Operation Practices 3 Controls Operation 7 Product Care 12 Spec...

Page 2: ...vehicle phone your local Cub Cadet dealer or contact us directly Cub Cadet s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position Thank You Product Registration and Customer Support...

Page 3: ...cleaning servicing adjusting repairing or installing attachments on utility vehicle 25 After an unexpected impact stop the unit and shut off the engine Inspect for damage and repair the damage before restarting and operating equipment 26 Do not start or operate vehicle indoors unless it is adequately ventilated Engine exhaust contains carbon monoxide fumes which are very poisonous and can be deadl...

Page 4: ...service as required 4 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 5 Never tamper with the safety interlock system or other safety devices Check their proper operation regularly 6 Never attempt to make adjustments or repairs to the machine while the engine is running 7 Do not change the engine governor settings or over speed the engine The governor con...

Page 5: ...d spark arrestor Do not use on or near any unimproved forest covered brush covered or grass covered land without the proper muffler and spark arrestor in place The spark arrestor should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws ...

Page 6: ...rgo bed WARNING GAS CONTAINER OR OTHER FLAMMABLE LIQUIDS Avoid injury from explosion or fire Do not carry fuel or other flammable liquids in vehicle or cargo bed WARNING HOT SURFACE Hot Surface Do not touch WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTI...

Page 7: ...h for 8 seconds once the key is turned to the ON position to remind the operator and passenger to fasten their seat belt Parking Brake Indicator If equipped e The Parking Brake Indicator will illuminate when the parking brake is engaged Low Voltage Indicator f The Low Voltage Indicator will illuminate when battery reaches 11 6 volts Fuel Level Indicator g The Fuel Level is divided into 5 segments ...

Page 8: ...tems for transporting Differential Lock Lever J The differential lock lever is located in the center console between the seats When engaged the differential lever locks the rear differential giving equal power to both rear wheels In addition when the differential lock lever is in the ON position the Differential Lock Indicator located in the instrument cluster will illuminate See Figure 3 2 REAR D...

Page 9: ...l vehicle comes to a complete stop 2 Move shifter back into NEUTRAL 3 Set parking brake and turn key switch to STOP position 4 Remove the key when not in use WARNING The vehicle may roll if the parking brake is not engaged Always set the parking brake especially on slopes Refueling Fuel Tank WARNING Avoid injury from explosion or fire Do not carry fuel or other flammable liquids in vehicle or carg...

Page 10: ... on a gradual slope or when turning The extra weight tends to push the tow vehicle and may cause you to lose control braking and steering ability are reduced towed equipment may jack knife IMPORTANT Extreme angles such as high railroad crossings can place high bending loads on hitch connection 5 Do not modify the hitch in any way HowtoloadaUtilityVehicleintoaTruckorontoaTrailer WARNING Always park...

Page 11: ...ler in a flat area set the parking brake turn the ignition off and chock the wheels 3 Face the truck bed or trailer towards a slight incline which will reduce the steepness of the loading angle by bringing the bottom of the ramps up on the slight incline See Figure 3 11 Figure 3 11 4 Place the ramp fingers or plate edges on the edge of the trailer or truck bed See Figure 3 12 Figure 3 12 5 Use tie...

Page 12: ...tires Overinflating above recommended tire pressure can reduce the life of the tire Check tire pressures before each use Seat Belts Check proper function before each use Replace seat belt assembly if any damage is found If damage is noted contact your Cub Cadet dealer Lug Nuts Check torque of lug nuts after first 10 hours of use Tighten lug nuts in a diagonal pattern Torque lug nuts to 65 75 lb ft...

Page 13: ...ould such an action ever be necessary Locate the adjustment nut in the throttle cable running along the right side of the unit in front of the rear tire See Figure 4 8 1 Slide the rubber boot back that covers the adjustment nut and the locking nut 2 Loosen the locking nut and thread the adjustment nut inward or outward in order to maintain at minimum 1 16 of an inch play in the cable when the peda...

Page 14: ...described below If less than 030 of material remains on the pad replace NOTE Brake pads must be replaced as a set i e right rear and left rear Removing the Wheels 1 Stop the vehicle on a level surface and set parking brake 2 Turn the ignition key to the STOP position and remove the key 3 Loosen but do not remove the four lug nuts from the axle hub See Figure 4 12 Lug Nuts Figure 4 12 4 Raise the f...

Page 15: ... to 50 55 ft lbs using a torque wrench Drive Belt IMPORTANT See your Cub Cadet dealer to have your drive belt replaced Troubleshooting 1 Engine will not start Battery has low voltage Loose or corroded battery connections Fuse is blown Spark plug wire is loose or disconnected Faulty spark plug or coil No fuel or improper fuel Plugged fuel filter Defective starter solenoid Open circuit in wiring 2 E...

Page 16: ...Dead or faulty battery Engine oil too heavy Loose or corroded connections 16 Battery light comes on when engine is running Low engine speed Faulty voltage regulator Faulty battery Faulty alternator or loose alternator belt Damaged wiring harness 17 Vehicle will not move Shift Lever still in Neutral Parking Brake is still set Broken or cut drive belt Safely check to see if the vehicle will go in re...

Page 17: ...itional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard LED headlights Standard Dimensions Length Width 98 6 x 49 0 98 6 x 51 6 w roof Tread Center F 41 8 R 39 5 Height Overall 75 2 76 2 w roof Wheelbase 64 Weight Not Including Fuel Fluids 940 lbs Ground Clearance Under Transaxle 5 5 Ground Clearance Under Footboard 7 5 Turning Radius 15 0 ft Bed 28 L x 37 W x 12 H Operation Bra...

Page 18: ...18 Notes ...

Page 19: ...500 hour whichever comes first Utility Vehicle Challenger Series Volunteer Series 1 Year Additional Warranty Notes Lead Acid Batteries Are covered by a one 1 year prorated limited warranty against defects in material and workmanship with 100 replacement during the first three 3 months from the date of original purchase by the Initial Purchaser After three 3 months the battery replacement credit is...

Page 20: ...uipped are covered for a period of three 3 months for manufacturing defects This warranty does not cover and Cub Cadet LLC disclaims any responsibility for matters including but not limited to the following 1 Loss of time or loss of use of the Product 2 Transportation costs and other expenses incurred in connection with the transport of the Product to and from the authorized Cub Cadet service prov...

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