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Gas Pedal (D)

The gas pedal is located to the right of the brake 

pedal, beneath the dash panel. See Figure 3-1. 

Depressing the gas pedal will move the vehicle in 

the direction selected on the shift lever. As the pedal 

is slowly depressed, speed will continue to increase 

to the desired speed. Releasing the pedal will reduce 

the speed, but will not completely stop the vehicle. 

The brake must be applied to stop vehicle. 

Brake Pedal (E)

The brake pedal is located to the left of the gas 

pedal, beneath the dash panel. See Figure 3-1. 

Remove foot from gas pedal and apply pressure to 

the brake pedal until vehicle slows down and stops. 

Parking Brake Lever (F, If Equipped)

The parking brake lever is located between the 

driver and passenger’s seat. It holds the parking 

brake in the engaged position, once engaged. 
To engage the parking brake, pull up on the 

parking brake lever. The parking brake indicator 

on the instrument cluster will illuminate and the 

gear position indicator will flash to remind you the 

parking brake is engaged. See Figure 3-2.
To release the parking brake, push down on the 

brake pedal, pull slightly up on the parking brake 

lever while depressing button, and move the lever 

to the disengaged position. The parking brake 

indicator will go out and the gear position indicator 

will stop flashing. See Figure 3-4.

Depress

Disengaged

Engaged

Figure 3-4

Seat Belts (G)

The seat belts are located on the outside of the 

driver and passenger seats. Pull across your chest 

and lap and secure it to the seat belt latch located 

near the center console.

NOTE: 

Seat belt warning indicator will flash for 8 

seconds once the key is turned to the ON position to 

remind the operator and passenger to fasten their 

seat belt.

 WARNING

 Always wear the seat belt when operating the utility vehicle.

The position of the lap belt portion of the seat belt 

should be positioned for both the operator and the 

passenger before driving. See Figure 3-5.

Figure 3-5

Seats (H)

The seats can be adjusted to either the forward or 

rearward position by removing the (4) bolts securing 

them to the seat pan and reinstalling them into the 

seat in the other (4) holes of the seat pan. Tighten 

bolts to 170 in-lb. See Figure 3-6. 

 

Figure 3-6

Bed Tie-Down Rings (I)

The bed tie-down rings can be used to secure items 

for transporting.

Differential Lock Lever (J)

The differential lock lever is 

located in the center console 

between the seats. When 

engaged, the differential lever 

locks the rear differential, giving 

equal power to both rear wheels. 

In addition, when the differential 

lock lever is in the ON position, the 

Differential Lock Indicator located 

in the instrument cluster will 
illuminate. See Figure 3-2.

REAR

DIFF LOCK

Shift Lever (K)

The shift lever is located in the center console 

between the seats and has three positions 

(FORWARD, NEUTRAL and REVERSE). The brake 

pedal must be fully depressed when moving 

the shift lever. One of the three gear positions 

will be displayed in the instrument cluster. See 

Figure 3-2.

IMPORTANT: 

Never force the shift lever or 

attempt to shift while in motion. Doing so 

may result in serious damage to the utility 

vehicle’s transmission. 

12V Power Outlet (L)

The 12V power outlet is located on the right side 

of the dash panel. It is used for the convenience of 

plugging in accessories that require a power source 

with a maximum load of 5A at 12V. 

Auxiliary Switch Panel (M)

The auxiliary switch panel is located on the right 

hand side of the dash panel above the handhold. 

When adding accessories requiring switches, use this 

area of the dash panel to install the desired switches.

Operator Protective Structure (OPS) (N)

This utility vehicle is equipped with an Operator 

Protective Structure (OPS) and seat belts. When used 

together they are effective in reducing crushing 

injuries to the operator and passenger in the event 

of an accidental rollover or tip-over. The safety 

provided by the OPS is minimized if the seat belt is 

not properly adjusted AND buckled.

 WARNING

 Always wear the seat belt when operating the utility vehicle.

Use the following guidelines when using a utility 

vehicle equipped with OPS:
1. 

Be aware of overhead clearances in the area 

of operation. Check for clearance of door (or 

gate) openings and other overhead objects 

such as utility lines and tree branches. 

Overhead objects could catch the OPS and 

upset the utility vehicle.

2. 

Do not modify the OPS by drilling holes for, or 

welding accessories to, the structure.

3. 

Do not use the OPS to pull objects with the 

utility vehicle. Use ONLY the utility vehicle 

hitch for pulling.

4. 

Do not operate the utility vehicle without the 

OPS and do not remove the OPS.

5. 

In the event of an accident, have the OPS 

carefully inspected and, if necessary, replaced 

by your Cub Cadet dealer. Do not attempt to 

repair the OPS.

FF

N

N

RR

Summary of Contents for Challenger 400 Series

Page 1: ...TRUCTIONS MAY RESULT IN PERSONAL INJURY Operator s Manual Form No 769 14390B August 31 2020 NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depicted may differ from yours Utility Vehicle Challenger 400 Series 4x2 Introduction 2 Safe Operation Practices 3 Controls Operation 7 Product Care 12 Spec...

Page 2: ...vehicle phone your local Cub Cadet dealer or contact us directly Cub Cadet s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position Thank You Product Registration and Customer Support...

Page 3: ...cleaning servicing adjusting repairing or installing attachments on utility vehicle 25 After an unexpected impact stop the unit and shut off the engine Inspect for damage and repair the damage before restarting and operating equipment 26 Do not start or operate vehicle indoors unless it is adequately ventilated Engine exhaust contains carbon monoxide fumes which are very poisonous and can be deadl...

Page 4: ...service as required 4 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 5 Never tamper with the safety interlock system or other safety devices Check their proper operation regularly 6 Never attempt to make adjustments or repairs to the machine while the engine is running 7 Do not change the engine governor settings or over speed the engine The governor con...

Page 5: ...d spark arrestor Do not use on or near any unimproved forest covered brush covered or grass covered land without the proper muffler and spark arrestor in place The spark arrestor should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws ...

Page 6: ...rgo bed WARNING GAS CONTAINER OR OTHER FLAMMABLE LIQUIDS Avoid injury from explosion or fire Do not carry fuel or other flammable liquids in vehicle or cargo bed WARNING HOT SURFACE Hot Surface Do not touch WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTI...

Page 7: ...h for 8 seconds once the key is turned to the ON position to remind the operator and passenger to fasten their seat belt Parking Brake Indicator If equipped e The Parking Brake Indicator will illuminate when the parking brake is engaged Low Voltage Indicator f The Low Voltage Indicator will illuminate when battery reaches 11 6 volts Fuel Level Indicator g The Fuel Level is divided into 5 segments ...

Page 8: ...tems for transporting Differential Lock Lever J The differential lock lever is located in the center console between the seats When engaged the differential lever locks the rear differential giving equal power to both rear wheels In addition when the differential lock lever is in the ON position the Differential Lock Indicator located in the instrument cluster will illuminate See Figure 3 2 REAR D...

Page 9: ...l vehicle comes to a complete stop 2 Move shifter back into NEUTRAL 3 Set parking brake and turn key switch to STOP position 4 Remove the key when not in use WARNING The vehicle may roll if the parking brake is not engaged Always set the parking brake especially on slopes Refueling Fuel Tank WARNING Avoid injury from explosion or fire Do not carry fuel or other flammable liquids in vehicle or carg...

Page 10: ... on a gradual slope or when turning The extra weight tends to push the tow vehicle and may cause you to lose control braking and steering ability are reduced towed equipment may jack knife IMPORTANT Extreme angles such as high railroad crossings can place high bending loads on hitch connection 5 Do not modify the hitch in any way HowtoloadaUtilityVehicleintoaTruckorontoaTrailer WARNING Always park...

Page 11: ...ler in a flat area set the parking brake turn the ignition off and chock the wheels 3 Face the truck bed or trailer towards a slight incline which will reduce the steepness of the loading angle by bringing the bottom of the ramps up on the slight incline See Figure 3 11 Figure 3 11 4 Place the ramp fingers or plate edges on the edge of the trailer or truck bed See Figure 3 12 Figure 3 12 5 Use tie...

Page 12: ...tires Overinflating above recommended tire pressure can reduce the life of the tire Check tire pressures before each use Seat Belts Check proper function before each use Replace seat belt assembly if any damage is found If damage is noted contact your Cub Cadet dealer Lug Nuts Check torque of lug nuts after first 10 hours of use Tighten lug nuts in a diagonal pattern Torque lug nuts to 65 75 lb ft...

Page 13: ...ould such an action ever be necessary Locate the adjustment nut in the throttle cable running along the right side of the unit in front of the rear tire See Figure 4 8 1 Slide the rubber boot back that covers the adjustment nut and the locking nut 2 Loosen the locking nut and thread the adjustment nut inward or outward in order to maintain at minimum 1 16 of an inch play in the cable when the peda...

Page 14: ...described below If less than 030 of material remains on the pad replace NOTE Brake pads must be replaced as a set i e right rear and left rear Removing the Wheels 1 Stop the vehicle on a level surface and set parking brake 2 Turn the ignition key to the STOP position and remove the key 3 Loosen but do not remove the four lug nuts from the axle hub See Figure 4 12 Lug Nuts Figure 4 12 4 Raise the f...

Page 15: ... to 50 55 ft lbs using a torque wrench Drive Belt IMPORTANT See your Cub Cadet dealer to have your drive belt replaced Troubleshooting 1 Engine will not start Battery has low voltage Loose or corroded battery connections Fuse is blown Spark plug wire is loose or disconnected Faulty spark plug or coil No fuel or improper fuel Plugged fuel filter Defective starter solenoid Open circuit in wiring 2 E...

Page 16: ...Dead or faulty battery Engine oil too heavy Loose or corroded connections 16 Battery light comes on when engine is running Low engine speed Faulty voltage regulator Faulty battery Faulty alternator or loose alternator belt Damaged wiring harness 17 Vehicle will not move Shift Lever still in Neutral Parking Brake is still set Broken or cut drive belt Safely check to see if the vehicle will go in re...

Page 17: ...itional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard LED headlights Standard Dimensions Length Width 98 6 x 49 0 98 6 x 51 6 w roof Tread Center F 41 8 R 39 5 Height Overall 75 2 76 2 w roof Wheelbase 64 Weight Not Including Fuel Fluids 940 lbs Ground Clearance Under Transaxle 5 5 Ground Clearance Under Footboard 7 5 Turning Radius 15 0 ft Bed 28 L x 37 W x 12 H Operation Bra...

Page 18: ...18 Notes ...

Page 19: ...500 hour whichever comes first Utility Vehicle Challenger Series Volunteer Series 1 Year Additional Warranty Notes Lead Acid Batteries Are covered by a one 1 year prorated limited warranty against defects in material and workmanship with 100 replacement during the first three 3 months from the date of original purchase by the Initial Purchaser After three 3 months the battery replacement credit is...

Page 20: ...uipped are covered for a period of three 3 months for manufacturing defects This warranty does not cover and Cub Cadet LLC disclaims any responsibility for matters including but not limited to the following 1 Loss of time or loss of use of the Product 2 Transportation costs and other expenses incurred in connection with the transport of the Product to and from the authorized Cub Cadet service prov...

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