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4

S

ection

 2 — i

mportant

 S

afe

 o

peration

 p

racticeS

a. 

Use only an approved fuel 

container.

b. 

Never carry or fill containers 

inside the vehicle’s bed or on 

a truck or trailer. Always place 

containers on the ground away 

from your vehicle before filling.

c. 

When practical, remove gas-

powered vehicle   from the truck 

or trailer and refuel it on the 

ground.  If this is not possible, 

then refuel on a trailer with a 

portable container, rather than 

from a fuel dispenser nozzle.

d. 

Keep the nozzle in contact 

with the rim of the fuel tank or 

container opening at all times 

until fueling is complete. Do not 

use a nozzle lock-open device.

e. 

Extinguish all cigarettes, cigars, 

pipes and other sources of ignition.

f. 

Never fuel indoors.

g. 

Never remove gas cap or add 

fuel while the engine is hot or 

running. Allow engine to cool 

at least two minutes before 

refueling.

h. 

Never over fill fuel tank. Fill 

tank to no more than one inch 

below bottom of filler neck to 

allow space for fuel expansion. 

Leave additional room for 

fuel expansion if the utility 

vehicle will be in a high-altitude 

situation.

i. 

Replace fuel cap and tighten 

securely.

j. 

If fuel is spilled, wipe it off 

immediately. Move vehicle to 

another area. Wait 5 minutes 

before starting the engine. 

k. 

To reduce fire hazards, keep 

engine compartment and 

exhaust system free of grass, 

leaves, or other debris build-up. 

Clean up oil or fuel spillage and 

remove any fuel soaked debris.

l. 

Never store the vehicle or fuel 

container inside where there 

is an open flame, spark or pilot 

light as on a water heater, space 

heater, furnace, clothes dryer or 

other gas appliances. 

General Service

1. 

Never run an engine indoors or in a 

poorly ventilated area. Engine exhaust 

contains carbon monoxide, an odorless, 

and deadly gas.

2. 

Before cleaning, repairing, or inspecting, 

make certain all moving parts have 

stopped. Remove the key to prevent 

unintended starting. 

3. 

Check brake operation frequently as 

it is subjected to wear during normal 

operation. Adjust and service as 

required.

4. 

The cooling system is under pressure, 

never remove the radiator cap when 

the system is hot. Slowly turn the cap to 

the first stop to release pressure before 

removing the cap.

5. 

Keep all nuts, bolts, and screws tight to 

be sure the vehicle is in safe working 

condition. 

6. 

Never tamper with the safety interlock 

system or other safety devices. Check 

their proper operation regularly.

7. 

Never attempt to make adjustments or 

repairs to the vehicle while the engine 

is running.

8. 

Wait for vehicle to cool before servicing 

exhaust or coolant system.

9. 

Stop vehicle on level ground. Place shift 

lever in park before servicing.

10. 

Maintain or replace safety and 

instruction labels, as necessary. 

11. 

Follow the vehicle maintenance and 

service schedules  to ensure that 

all mechanical and safety systems 

are working properly and not worn 

excessively. Failure to do so can result in 

accidents, injuries or death.

12. 

Observe proper disposal laws and 

regulations for gas, oil, etc. to protect 

the environment.

13. 

Prior to disposal, determine the proper 

method to dispose of waste from your 

local Environmental Protection Agency. 

Recycling centers are established to 

properly dispose of materials in an 

environmentally safe fashion.

14. 

Use proper containers when draining 

fluids. Do not use food or beverage 

containers that may mislead someone 

into drinking from them. Properly 

dispose of the containers immediately 

following the draining of fluids.

15. 

DO NOT pour oil or other fluids into the 

ground, down a drain or into a stream, 

pond, lake or other body of water. 

Observe Environmental Protection 

Agency regulations when disposing 

of oil, fuel, coolant, brake fluid, filters, 

batteries, tires and other harmful waste.

16. 

We do not recommend the use of a 

pressure washer to clean your vehicle. 

They may cause damage to electrical 

components; wheel spindles; pulleys; 

bearings; or the engine. The use of high-

pressure water will result in shortened 

life and reduce serviceability.

Do not modify engine

To avoid serious injury or death, do not modify 

engine in any way. Tampering with engine 

can lead it to operate at unsafe speeds. Never 

tamper with factory setting of the engine and 

its components.

Notice Regarding Emissions

Where applicable, this vehicle is certified to 

federal EPA and California Air Resources Board 

(CARB) emissions standards for Off-Highway 

Recreational Vehicles (OHRV). The engine 

owner’s manual is supplied by the engine 

manufacturer, and provides additional 

information relating to the emission system, 

warranty, and maintenance of the engine in 

accordance with EPA and/or CARB regulations. 

Consult your engine manual for the fuel 

requirements for your engine.
Gasoline powered products may be equipped 

with the following emission control systems: 

Engine Modification (EM), Oxidizing Catalyst 

(OC), Oxygen Sensor (O2S), Multi-port Fuel 

Injection (MFI), Electronic Control Module 

(ECM), Secondary Air Injection (SAI) and Three 

Way Catalyst (TWC). When required, models 

are equipped with low permeation fuel lines 

and fuel tanks for evaporative emission 

control. Please contact Customer Support 

for information regarding the evaporative 

emission control configuration for your model.

Spark Arrestor

 WARNING

This vehicle is equipped with an internal combustion 
engine and should not be used on or near any 
unimproved forest-covered, brush-covered or grass-
covered land unless the engine’s exhaust system is 
equipped with a spark arrestor meeting applicable 
local or state laws (if any).

The spark arrestor should be maintained in 

effective working order by the operator. In the 

State of California the above is required by law 

(Section 4442 of the California Public Resources 

Code). Other states may have similar laws. 

Federal laws apply on federal lands. 

A replacement spark arrestor for the muffler 

is available through your nearest engine 

authorized service dealer or contact the service 

department, P.O. Box 361131 Cleveland, Ohio 

44136-0019.

Summary of Contents for 550 2017

Page 1: ...RESULT IN PERSONAL INJURY Operator s Manual Form No 769 13052 November 30 2017 NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicab...

Page 2: ...d remove the key 21 Check overhead clearances carefully before driving under low hanging tree branches wires power lines bridges before entering or leaving buildings or in any other situation where th...

Page 3: ...ox Loading Operation 1 Do not exceed vehicle s Total Load Capacity rating of 1000 lbs 453 5 kg This includes operator passenger accessories and cargo 2 Do not exceed 500 lbs 226 7 kg load in cargo box...

Page 4: ...n result in accidents injuries or death 12 Observe proper disposal laws and regulations for gas oil etc to protect the environment 13 Prior to disposal determine the proper method to dispose of waste...

Page 5: ...eways sliding skidding or fishtailing and never do donuts Slow down before entering a turn Avoid hard acceleration when turning even from a stop Plan for hills rough terrain ruts and other changes in...

Page 6: ...time hold the ignition key on at 5 second intervals Allow the starter to rest 15 seconds between each start attempt Universal Symbols Asaguidetotheoperationofyourvehicle variousuniversalsymbolshavebee...

Page 7: ...or illustrated in this manual may not be applicable to all models We reserve the right to change product specifications designs and vehicle without notice and without incurring obligation If applicab...

Page 8: ...ide of the vehicle and are used to see behind the utility vehicle Winch N The winch is located on the front of the utility vehicle inside the bumper The winch is controlled by the winch control Occupa...

Page 9: ...ng brake Glove Box P The glove box is a small storage area in the dash on the passenger side of the utility vehicle Instrument Cluster Q The instrument cluster contains 1 Tachometer 11 DifferentialLoc...

Page 10: ...ngine will not start without the gear shift in the NEUTRAL N or PARK P position and the brake depressed 3 Insert the key into the ignition and turn it to START position Release the key when the engine...

Page 11: ...atch Lever Lift Up Cargo Bed From Here Figure 3 7 4 Once unloaded lower the cargo bed and securely latch it before operating the utility vehicle Do not drive the utility vehicle with cargo bed in the...

Page 12: ...loading ramps and equipment to safely secure the utility vehicle to the truck or trailer the only thing left to do is load it Here s how to best accomplish this task 1 Proceed with extreme caution It...

Page 13: ...ust engine valve clearance P Check fuel injection P Check injection P Change brake fluid P Replace remote hydraulic hose P Replace rear brake cylinder seal P Replace front brake cylinder seal P Flush...

Page 14: ...See Figure 5 3 When re installing the seat make sure the pins a in the seat are inserted into the holes b in the frame a a b b Figure 5 3 15 Battery light comes on when engine is running Low engine s...

Page 15: ...s a on each hinge adjust the door until an equal gap is achieved all the way around Retighten all four bolts a See Figure 5 9 a a Figure 5 9 If the door is not latching properly the latches a can be a...

Page 16: ...to see that the brake fluid level on the brake fluid reservoir a is up to the MIN b level See Figure 5 14 a c b Figure 5 14 2 If it is below the MIN b level add brake fluid but do not exceed the MAX c...

Page 17: ...er is located on the upper part of the shock and controls the ride of the utility vehicle and the impact resistance of the shocks Note Each position has a stop or click to indicate which of the 18 pos...

Page 18: ...tely Donotmixdifferenttypes ofAntifreeze Themixturecanproduceachemicalreaction betweensubstances Antifreezeisextremelyflammable andexplosiveundercertainconditions Keepfireaway fromantifreeze Keepchild...

Page 19: ...he bottom of the utility vehicle See Figure 5 29 a a a a a a a a a Figure 5 29 2 Remove the drain and allow the water to run out Then replace the drain and the middle skid plate See Figure 5 29 a Figu...

Page 20: ...ened particles out of the screen assembly and lightly clean the screen with wire brush Soak in solvent and clean with wire brush if necessary 3 If there is any damage the assembly must be replaced 4 R...

Page 21: ...ol Switch Gear Selection H L range forward Neutral Reverse Park Brakes Front Rear Wet disc brake Parking Brake Axis brake hand braking Steering Manual Electronic Power Steering Optional Dimensions Len...

Page 22: ...ons The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer Use with implements which are not sold or approved and which exceed the maximum speci...

Page 23: ...Notes 7 23...

Page 24: ...24 Section 7 Notes...

Page 25: ...25 Section 7 Notes...

Page 26: ...period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as sta...

Page 27: ...cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still elig...

Page 28: ...site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer...

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