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20

d. Loosen jam nuts on both ends of rod con-

nectors. See Control Assembly in the Illus-
trated Parts Book (ONLY if mower creeps.)

e. Start unit and push throttle all the way on.
f.

If unit creeps forward rotate rear rod con-
nectors counter-clockwise. And if unit 
creeps in reverse, rotate clockwise.

Adjust the appropriate rod connector. The
left rod for the left side of the mower and
the right rod for the right side of mower.
Afterward, retighten jam nuts.

E. Brakes

While the mower is in motion, all braking is performed
dynamically through the hydraulic pumps and traction
motors, controlled by the two steering levers. When the
mower is parked with the engine shut off, the hydraulic
system locks the  traction wheels.

Note:

 

To move the mower forward or in 

reverse by pushing, you must release the 
dynamic braking. Locate the valves on the 
pump. Turn valves counter-clockwise one 
quarter turn to push the unit. After pushing 
the mower to the desired location, return both 
valves to the operating position (See photo 
below)

.

When the mower is parked with the engine running
and the steering levers opened out in the neutral
position, the parking brakes should be applied. The
parking brakes are drum-type brakes mounted on
each traction wheel.They are both engaged by the
same operating lever.

1.

Adjustments: The parking brake handle is an 
overcenter lever that should engage with 
moderate force.

Note:

 

To increase parking brake capacity 

tighten the brake rods going back to the brake 
arms equally. Tighten rods one full turn and 
check parking capacity. Repeat Step.

To adjust either brake individually, disconnect the
brake rod from the brake arm by removing the cotter

pin from the clevis pin and pulling the clevis pin from
the brake clevis. Loosen the hex nut and turn the
brake clevis in a clockwise direction one full turn
looking down the brake rod. This will tighten the brake
about .040 inch. Tighten the hex nut and reassemble
the brake clevis to the brake shaft assembly. Normally,
both brakes should be adjusted and equal amount.

2.

Repair: The mower is equipped with internal 
wet drum brakes and will not normally require 
maintenance. If they are not working properly, 
please contact your service center.

F. Hydraulic System

1.

Hoses: Check the hoses from the hydraulic 
oil tank to the oil filter to the hydraulic lines 
daily for leaks or abrasion and replace any 
damaged hoses. Make certain there are no 
kinks or twists in any hose.

2.

Hydraulic Oil Tank and Filter: 

Note:

 

Change the hydraulic oil and the oil 

filter after the first 50 hours of operation and 
every 500 hours thereafter.

To drain the hydraulic oil tank, place a 2 gallon drain
pan under the drain plug on the bottom of the
hydraulic oil tank. Remove the drain plug, drain the
tank, then replace the plug. Place the drain pan under
the filter and remove the filter by unscrewing in a
counterclockwise direction. The filter will be full of oil,
so empty it into the drain pan. You don’t have to drain
the rest of the hydraulic system. Fill the replacement
filter with a good grade of 20W-50 oil and lubricate the
sealing surface. Screw the filter onto the filter base
until it seats and then another one-half turn to seal.

Note:

 

Always wipe off the hydraulic tank fill 

cap and the area around it before removing the 
cap to prevent dirt from contaminating the oil.

Remove the fill cap and fill the tank with the same
20W-50 oil selected for the filter until the oil level is up
to the level of the second hole in the fill tube. Leave
this air space for expansion. Start the engine and let it
run at idle for about five minutes. Check the filter for
leaks. Idling the engine and the pumps in this way will
purge any air from the system. Shut off the engine
and recheck the oil level in the tank. Top-off if
necessary until the oil level is up to the second hole in
the fill tube.

Note:

 

After unit is up to operating tempera-

ture, turn off engine and re-check hydraulic 
oil. If oil appears foamy or contains excessive 
air bubbles, DO NOT OPERATE UNIT. Contact 
service technician.

Hydro Release Valve

Summary of Contents for 19HP Tank

Page 1: ...Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL MODEL 19HP Tank 53BB5DAV150 20HP Tank 53AB5E6V150 23HP Tank 53BB5DBW150 24HP Tank 53AB5ETW150 25HP Tank 53AB5D8X150 27HP Tank 53...

Page 2: ...e and Service 14 A Mower Deck 14 B Hydraulic Oil 16 C Electrical System 17 D Tires 19 E Brakes 19 F Hydraulic System 20 G Storage 21 Maintenance Schedule 22 Performance Adjustments 24 A High Speed Tra...

Page 3: ...r mower at peak efficiency If operated and maintained properly your mower will give dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine can c...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...er use the mower without the discharge chute installed and placed in the down position 4 Always remove debris and other objects from the area to be mowed Note debris and loose grass will reduce tracti...

Page 6: ...nning ROTATING BLADE DANGER Part Number 00030633 Part Number 01003449 Part Number 01003450 Part Number 01003857 KEEP HANDS and FEET AWAY DANGER TO R ED U CE TH E RI SK OF IN JU RY D O N OT O P E R AT...

Page 7: ...3 belt driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parking Bra...

Page 8: ...d raise the cutting deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing l...

Page 9: ...wed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees...

Page 10: ...r outward and slowly reduce foot pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal...

Page 11: ...sive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 12: ...ct the machine to make sure 1 All guards shields including mower chute deflector are in their proper place are secure and are functional 2 That there are no spilled or leaking fuel or oil sources nor...

Page 13: ...of the machine until the machine begins to move rearward Release the lap bars and the machine should stop The more the lap bars are moved toward the rear of the machine the faster the machine will mo...

Page 14: ...her you move the levers forward the faster the mower will go forward h To back up move both steering levers slightly backward and the mower will slowly move backward The farther you move the levers ba...

Page 15: ...injury Wrap the cutting surface of the blade with a rag to avoid injury a Set the parking brake b Clean any debris from the blades Keep blades sharp and free of build up at all times c Sharpen blades...

Page 16: ...b Stop the engine and remove the key from the ignition switch c Clean the area around the Hydraulic Oil fill neck d Remove the hydraulic fill cap and check the level The correct level is up to the low...

Page 17: ...l b Clean the battery before storing A dirty battery will lose its charge over time c Store the battery with a full charge A dis charged battery will freeze refer to the table below d Recharge battery...

Page 18: ...t as the air gap adjustment nut are tight ened The correct adjustment occurs when slight contact with the feeler gage occurs Engage the BBC a couple of times and re check the air gap If it is not betw...

Page 19: ...The normal procedure is to remove the wheel and replace it with a spare Take the leaking tire to a maintenance area and repair If a tire is getting soft park the mower on the nearest level paved area...

Page 20: ...e the brake clevis to the brake shaft assembly Normally both brakes should be adjusted and equal amount 2 Repair The mower is equipped with internal wet drum brakes and will not normally require maint...

Page 21: ...d vice versa Remove the cap screw and lock washer that secure the linkage control arm rod end bearing to the control lever pivot Loosen the jam nut which prevents the rod end bearing from turning If t...

Page 22: ...b Check the engine oil level c Check the hydraulic oil level d Check the hydraulic hoses for leaks abra sion kinks twists or a flattened condition e Check the tires and tire pressure Drive Tires 8 10...

Page 23: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 24: ...ig 1 on page 8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the th...

Page 25: ...y vertical b In the full forward position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not...

Page 26: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 27: ...27 WIRING DIAGRAM...

Page 28: ...28 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 29: ...29 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 32: ...brake or clutch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from th...

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