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does not stop, the seat switch must be 
replaced. With both steering levers folded 
out in the neutral position, the parking 
brake engaged and the blade clutch switch 
in the “off” position, sit in the operator’s 
seat and start the engine. Turn the blade 
clutch switch to the “on” position and the 
blades should start to rotate. Raise up 
slightly off the operator’s seat and the 
blades should stop. If the blades do not 
stop when you dismount from the opera-
tor’s seat, the seat switch must be 
replaced.

e.

Electric PTO Clutch: This clutch operates 
when the engine is running, the operator is 
in the operator’s seat and the blade clutch 
switch is turned on.This electric clutch is a 
fairly trouble free device. If a problem 
develops and the blades do not turn, first 
check the 7.5 amp fuse in the yellow, 16-
gauge wire between terminal “L” (for the 
Gasoline Engine) on the ignition switch 
and the hour meter and then investigate 
the wiring harness and the connections to 
the seat switch, the blade clutch switch and 
the electric blade clutch. Then check out 
the seat switch, the blade clutch switch and 
finally the electric blade clutch.

D.Tires

The two front wheels are caster wheels that are free
to swivel to accommodate the direction of the Mower.

The two rear wheels are used to propel the Mower in
the direction of input from the drive handles. Inflation
pressure of the rear tires is important for stability
while the Mower is in operation. If the tire diameter is
not equal between the two tires, the Mower will pull to
one side.

1.

Inflation Pressure: 

a.

Traction Tires—20 psi max; 8-10 psi rec-

ommended

b.

Front Caster Wheel—28 psi max; 20-25 

psi recommended

c.

Cutting Deck Ball Wheels—Solid Polyure-

thane.

Use the Following guidelines for maintaining the tires:

a.

Balance inflation pressure between the 
rear tires to help maintain straight travel 
(see tire side wall for proper inflation pres-
sure).

b.

Keep the valve caps tightened to prevent 
air pressure loss.

2.

Leaking Tires: When a flat tire occurs, repair 
or replace immediately. The normal procedure 
is to remove the wheel and replace it with a 
spare. Take the leaking tire to a maintenance 
area and repair. If a tire is getting soft, park 
the mower on the nearest level, paved area. If 
the leaking tire is on a traction wheel, put 
blocks on each side of the opposite traction 
wheel and jack up the tire that leaks about an 
inch off the ground. Loosen and remove the 
lug nuts and remove the wheel. Mount a 
spare wheel and tire, replace the lug nuts, and 
using a torque wrench, tighten them to 60 

±

 

10 ft-lbs.

If the leaking tire is on a front caster wheel,
block both traction wheels and raise the
caster wheel so that the tire is an inch off the
ground. Loosen and remove the locknut from
the axle assembly and pull the axle assembly
from the caster yoke. The wheel and two
spacer sleeves will drop free. Slip the axle
assembly through one side of the caster
yoke, through a spacer sleeve, a spare wheel,
the other spacer sleeve and finally through
the other side of the caster yoke. Then
tighten the locknut on the end of the axle
assembly.

Lower the mower off the jack and continue
mowing. The wheel with the leaking tire
should be taken to the maintenance area, the
tire inflated to 20 psi and the wheel placed in
a large bucket of water. Carefully inspect the
tire, rim and valve for escaping air bubbles
which indicate a leak. Mark each leak with a
yellow marking crayon and then deflate the
tire to 8 psi and repeat the inspection. If the
leaks you find are pin hole size to 1/16"
diameter, the tire can be repaired using an
aerosol can of tire inflater and latex sealer
available from any auto supply store. Follow
the directions on the can. If the leaks are
larger than 1/16" diameter, the tire can be
repaired with rubber plugs also available in a
kit from any auto supply store. If the tire bead
is damaged, a tube will have to be installed in
the tire or the tire will have to be replaced.

3.

Creeping: Creeping is the slight forward or 
backward movement of the mower when the 
throttle is on and the lapbars are in the 
opened-out position. If your mower creeps do 
the following.

a. Jack up rear of unit.
b.

Place Lapbars in neutral opened-out posi-
tion.

c.

Locate jam nuts. (Reference control 
assembly in parts list).

Summary of Contents for 19HP Tank

Page 1: ...Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL MODEL 19HP Tank 53BB5DAV150 20HP Tank 53AB5E6V150 23HP Tank 53BB5DBW150 24HP Tank 53AB5ETW150 25HP Tank 53AB5D8X150 27HP Tank 53...

Page 2: ...e and Service 14 A Mower Deck 14 B Hydraulic Oil 16 C Electrical System 17 D Tires 19 E Brakes 19 F Hydraulic System 20 G Storage 21 Maintenance Schedule 22 Performance Adjustments 24 A High Speed Tra...

Page 3: ...r mower at peak efficiency If operated and maintained properly your mower will give dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine can c...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...er use the mower without the discharge chute installed and placed in the down position 4 Always remove debris and other objects from the area to be mowed Note debris and loose grass will reduce tracti...

Page 6: ...nning ROTATING BLADE DANGER Part Number 00030633 Part Number 01003449 Part Number 01003450 Part Number 01003857 KEEP HANDS and FEET AWAY DANGER TO R ED U CE TH E RI SK OF IN JU RY D O N OT O P E R AT...

Page 7: ...3 belt driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parking Bra...

Page 8: ...d raise the cutting deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing l...

Page 9: ...wed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees...

Page 10: ...r outward and slowly reduce foot pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal...

Page 11: ...sive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 12: ...ct the machine to make sure 1 All guards shields including mower chute deflector are in their proper place are secure and are functional 2 That there are no spilled or leaking fuel or oil sources nor...

Page 13: ...of the machine until the machine begins to move rearward Release the lap bars and the machine should stop The more the lap bars are moved toward the rear of the machine the faster the machine will mo...

Page 14: ...her you move the levers forward the faster the mower will go forward h To back up move both steering levers slightly backward and the mower will slowly move backward The farther you move the levers ba...

Page 15: ...injury Wrap the cutting surface of the blade with a rag to avoid injury a Set the parking brake b Clean any debris from the blades Keep blades sharp and free of build up at all times c Sharpen blades...

Page 16: ...b Stop the engine and remove the key from the ignition switch c Clean the area around the Hydraulic Oil fill neck d Remove the hydraulic fill cap and check the level The correct level is up to the low...

Page 17: ...l b Clean the battery before storing A dirty battery will lose its charge over time c Store the battery with a full charge A dis charged battery will freeze refer to the table below d Recharge battery...

Page 18: ...t as the air gap adjustment nut are tight ened The correct adjustment occurs when slight contact with the feeler gage occurs Engage the BBC a couple of times and re check the air gap If it is not betw...

Page 19: ...The normal procedure is to remove the wheel and replace it with a spare Take the leaking tire to a maintenance area and repair If a tire is getting soft park the mower on the nearest level paved area...

Page 20: ...e the brake clevis to the brake shaft assembly Normally both brakes should be adjusted and equal amount 2 Repair The mower is equipped with internal wet drum brakes and will not normally require maint...

Page 21: ...d vice versa Remove the cap screw and lock washer that secure the linkage control arm rod end bearing to the control lever pivot Loosen the jam nut which prevents the rod end bearing from turning If t...

Page 22: ...b Check the engine oil level c Check the hydraulic oil level d Check the hydraulic hoses for leaks abra sion kinks twists or a flattened condition e Check the tires and tire pressure Drive Tires 8 10...

Page 23: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 24: ...ig 1 on page 8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the th...

Page 25: ...y vertical b In the full forward position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not...

Page 26: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 27: ...27 WIRING DIAGRAM...

Page 28: ...28 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 29: ...29 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 32: ...brake or clutch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from th...

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