background image

 10

MAINTENANCE

D. LUBRICATION CHART: 

See Figures 3, 4 & 5 for Item

 

Location

E. ENGINE MAINTANENCE: 

For detailed maintenance instructions for the engine on your
mower, see the separate engine manual packed with your
mower.

F. MOWER MAINTANENCE:

1. TO CHANGE A BLADE: (See Figure 6.)

a. Remove the deck cover.

b. Tip the mower back and block up the front of the

deck.

c. Place one wrench on the hex head bolt under the

blade. Use a second wrench to remove the locknut
on top of the spindle pulley.

d. Remember the number of blade spacers both above

and below the spindle.

e. Remove the long (9-1/2") blade bolt, the flat washer,

the blade and the blade spacers.

f. To replace the blade, reverse the above procedure.

Be careful to replace the blade spacers correctly
above and below the spindle.

2. TO SHARPEN A BLADE:

a. To sharpen a blade, clamp the blade in a vise and,

using a flat mill file, carefully file the cutting surface
on each end of the blade to a sharp edge.

g. Blades with severe nicks or dents that cannot be

removed by filing should be replaced.

h. After sharpening, check the balance of the blade by

placing the blade on a blade balancer fulcrum
device.

i. If the blade dips on one end, file stock off of the

cutting surface on that end. NOTE: If a blade
cannot be easily balanced, replace it.

Figure 3  

Figure 4  

Figure 5  

3. TO CHANGE THE DRIVE BELTS:

a. Make sure the blade clutch is disengaged.
b. Remove the deck cover.
c. Remove the cap screw which serves as a belt

guide and is mounted in the idler pulley arm.
(Item J, Figure 7.)

NUMBER OF 

GREASING

POSITIONS

ITEM

DESCRIPTION

32” & 36” 48” & 52”

DAILY

2

3

A

Cutter Blade Spindle Bearings

EVERY 

40 

HOURS

2
2
1
2
2
1
2

2
2
2
2
2
1
2

B
C
D
E
F

G
H

Caster Wheel Bearing
Caster Wheel Pivot Shafts
Deck Idler Pulley Pivot Arms
Drive Wheel Bearings
Brake Lever Pivots
Blade Clutch Bellcrank Pivot
Transmission-Jackshaft Couplers

G

H

Summary of Contents for 55AE230R750

Page 1: ...G1332 G1336 G1548 Walk Behind Commercial Rotary Mowers Professional Turf Equipment OPERATOR S AND SERVICE MANUAL...

Page 2: ...golf course superintendents The machines incorporate many safety features that should be studied by all operators and maintenance personnel before use The list of safety precautions should receive par...

Page 3: ...eed when making sharp turns 7 Always have proper footing on slopes and hill sides and never operate when conditions are slippery 8 Always keep both hands on the handles when mowing Always walk never r...

Page 4: ...EFORE REFUELING DO NOT SMOKE NEAR FUEL WARNING DANGER ROTATING BLADE Do not put hands or feet under or into mower when engine is running SHIELD MISSING DO NOT OPERATE WARNING Keep safety decals clean...

Page 5: ...before mowing 3 Do not remove or disable any shield guard or safety device 4 Always chock the wheels when parking the machine on a slope 5 Stop engine disconnect the spark plug and disengage blade dr...

Page 6: ...sion prevent kickback and start the engine Repeat if necessary with the throttle pushed halfway back to the Slow position Figure 1 The Control Panel 5 Transmission Shift Lever Located under the contro...

Page 7: ...djustments 1 Disconnect the spark plug wire 2 Check the tire pressure Drive Wheels should be inflated to 25 psi Caster Wheels should be inflated to 15 psi Note New tires are overinflated in order to p...

Page 8: ...handle and engage the blade clutch Now take your hand off of the operator presence lever and the engine should die If it does not immediately shut off the engine and adjust or replace if necessary the...

Page 9: ...an out grass clippings from under the cutter deck and also under the deck cover Allow the mower to dry before storing 6 Check that the blade mounting bolts are tight 7 Check that the blades are sharp...

Page 10: ...ade in a vise and using a flat mill file carefully file the cutting surface on each end of the blade to a sharp edge g Blades with severe nicks or dents that cannot be removed by filing should be repl...

Page 11: ...force k Replace the deck cover 4 TO CHANGETHETRANSMISSION DRIVEBELT See Figure 9 a Make sure the blade clutch is disengaged b Working under the engine deck take the long blade drive belt off of the e...

Page 12: ...arings and the internal spacer will fall out of the spindle housing e Using a bearing puller remove the outer races from both ends of the bearing housing NOTE If the outer races cannot be removed usin...

Page 13: ...the hex cap screw c Remove the lock nut from the lite touch hole in the belt guard d Loosen but do not remove the remaining two nuts on the belt guard e Pull the belt guard away from the unit This wi...

Page 14: ...ve Belt 1 01000194 Transmission Drive Belt 1 1 1 01000151 Traction Drive Belt 2 2 2 SUGGESTED ENGINE REPLACEMENT PARTS Engine Oil Filter Air Filter Air Filter Foam Wrap Spark Plug 01007290 Kawasaki 13...

Page 15: ...O NOT PARK MOWER FACING DOWN SLOPE 2 Turn off the engine 3 Place the Transmission Shift Lever in First Gear 4 Disengage the Neutral Latch Levers 5 Place chocks on both sides of the traction drive whee...

Page 16: ...rake or clutch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the...

Reviews: