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7

GG-VL2-NH3

Operation

Start-up

Before applying power, make a final check of all wiring 

for continuity, shorts, grounds, etc. It is usually best 

to disconnect external alarms until the initial start-up 

procedures are completed. Recommended sensor 

stabilization time is 5 minutes before making any 

adjustments. 

Note: The GG-VL2-NH3 sensor must be zero-

calibrated upon startup.  Follow the Zero 

Calibration instructions on this page. Sensor can 

be response tested immediately after the initial 

zeroing. 
Note: Do not response test with propane or MAPP 

gas, as these can shorten sensor life!
Response Test: 

1. One person exposes each sensor to 1% or 2% NH3 

calibration gas.
2. The second person stays at the control panel to 

determine that each sensor, when exposed to the 

gas, is connected to the proper input and responds, 

causing appropriate alarm functions.
The GG-VL2-NH3 is designed with a unique safety 

signal latching feature. When the signal reaches 1% 

NH3, the signal “latches” until the concentration 

drops down below approx 4,000 ppm NH3. This 

prevents the possibility of a low reading when the gas 

concentration exceeds the Upper Explosion Limit. 

Calibration

The GG-VL2-NH3 sensor comes factory calibrated 

and should only require zero-calibration adjustment 

after installation. Calibration should be performed 

every six months. There are two pots on the preamp 

that are used for calibration (see Figure 3).

Note: Never measure sensor output in mA. 

Always use mVDC or VDC voltmeter settings.
Calibration Mode: 

Cal mode is required for 

calibrating the sensor. It clears the averaging, 

latching and deadband (factory set to 8 mA). 

Pressing the CAL switch enables cal mode and 

the green LED will flash. To exit out of cal mode, 

press the CAL switch or after 6 minutes it will 

automatically time-out back to normal mode. 

Zero Calibration:

 After the unit is installed and has 

been powered up for a minimum of 1 hour, the unit 

can be zero calibrated by the following:
•  Be sure the unit is in clean air. When in doubt, 

apply zero air gas.

•  Press the CAL switch to enter cal mode. Do 

not adjust the zero pot if the green LED is not 

flashing. 

•  Adjust the zero pot until the sensor outputs 40 

mVdc from Test [-] to Test [+] (see 

Figure 3

). 

Summary of Contents for GG-VL2-NH3

Page 1: ...Installation and Operation Manual GG VL2 NH3 AMMONIA VENT LINE SENSOR...

Page 2: ...only in the manner described in this manual If the equipment is used in a manner not specified by Calibration Technologies the protection provided by the equipment may be impaired This equipment shoul...

Page 3: ...nstallation guidelines 5 Wiring 6 Operation 7 Start up 7 Calibration 7 Maintenance 10 Troubleshooting 11 Specifications 11 Warranty 12 For technical support contact Calibration Technologies 920 N Trad...

Page 4: ...r Note The nipple of the supplied mounting kit should be welded to the relief header to allow airflow to the sensor Note Removing the plug from the mounting kit usually allows more fresh air to the se...

Page 5: ...discharge path and have escape route planned Make sure ammonia does not discharge onto sensor assembly or personnel working on sensor i e mount sensor opposite side of discharge Install sensor enclosu...

Page 6: ...ring Guidelines Use only the existing conduit hole for connections to the sensor Always use three conductor insulated stranded shielded copper cable Do not pull sensor wiring with AC power cables This...

Page 7: ...down below approx 4 000 ppm NH3 This prevents the possibility of a low reading when the gas concentration exceeds the Upper Explosion Limit Calibration The GG VL2 NH3 sensor comes factory calibrated...

Page 8: ...low up to an hour for the signal to return back to 4 mA after exposure to high concentrations Note If correct output during span adjustment is unachievable replace the sensor element See sensor replac...

Page 9: ...NH3 Figure 3 Transmitter and sensor assembly Calibration port Unscrew cap to apply calibration gas Sensor element assembly Sensor cable plug Calibration switch Push to enter cal mode 40 200 mV mVDC B...

Page 10: ...me exposure to liquid ammonia poisoning due to silicon based oils or lubricants sulfur compounds or high concentrations of chlorine gas Maintenance Sensor Replacement part GG VL2 NH3 RS When the senso...

Page 11: ...1 Certified to CSA C22 2 No 61010 1 Troubleshooting Sensor Fault 0 5 mA signal output Indications any or all Red LED on transmitter lit and voltage signal at testpoints is 5 mVdc 5 mA output PLC disp...

Page 12: ...e or defects attributable to repair of the product by any person other than an authorized dealer or contractor or the installation of unapproved parts on the product The obligations set forth in this...

Page 13: ...13 GG VL2 NH3...

Page 14: ...14 GG VL2 NH3...

Page 15: ...15 GG VL2 NH3...

Page 16: ...ctiengineering com 866 394 5861 GG VL2 DOC1 4 20180808...

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