CTEK CGC500 Installation Manual Download Page 3

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CTEK AB

CTEK AB

EN

EN

CTEK GRID CENTRAL - CGC500™

The CTEK GRID CENTRAL 500 - CGC500™ is the high capacity version of CTEK’s grid central for 

 NanoGrid™ load balancing and monitoring of electrical vehicle charging networks. The CGC500™ 

can  monitor and manage up to 500 charging station EV connectors. It can monitor other loads at the 

installation site for load balancing of the entire power network. CGC500™ comes in three different 

versions depending on the chosen current sensor:

•  CGC500™ for 100 A and a maximum conductor diameter of 15.7 mm (Part no. 40-382)

Supplied with split core current transformers with cable length of 1.8 m.

•  CGC500™ for 400 A and a maximum conductor diameter of 36 mm (Part no. 40-383)

Supplied with split core current transformers with cable length of 1.5 m.

•  CGC500™ for 4000 A and a maximum conductor diameter of 179 mm (Part no. 40-384).

Supplied with Rogowski coils with cable length of 2 m.

The CGC500™ communicates with the charging stations using a LAN connection. 

Overview

CGC500™ consists of the following components:

One enclosure with keys and with the following components mounted inside:

•  Energy meter
•  Current transformers or Rogowski coils (depending on the current rating)
•  Industrial PC
•  Power supply 24 V
•  Fuse 10A 
•  Terminal blocks for 230VAC
•  Triangular key for door

All the components are mounted on a DIN rail.

Model

Height

Width

Depth

CGC500™

400 mm

300 mm

210 mm

Installation

Safety

•  Only an accredited electrician is allowed to perform the installation described in this document.
•  Read and obey the instructions in this document before installation and operation of the product.
•  Installation must fulfil local safety regulations and ensure the IP classification if the box is modified.
•  Make sure that the cables in the CGC500™ are not loose due to vibrations during transport. If any 

cables are loose, reconnect the wires and tighten the screws.

•  Use safety shoes during installation.

Tools

Recommended tools for installation:

•  Screwdriver 
•  Stripping pliers
•  Spirit level
•  Drill
•  Ethernet cable

Other necessary equipment

The following parts are also needed to install the entire grid controlling network. These are purchased sep-

arately. 

•  CHARGESTORM CONNECTED® (or other CTEK charging stations compatible with the CGC500™) 
•  Ethernet switch
•  Ethernet cables
•  Screw joints for cable feeds
•  Screws for wall mounting

General information before installation

To install the network cables

CGC500™ and every charging station must be connected to the same switch using Ethernet cables. For 

instance, if there are eight charging stations in the installation, nine Ethernet cables will be required. If Inter-

net access is required, the switch must be connected to the appropriate access point.

Note: 

The Ethernet cables must not be longer than approx. 90 m. If longer cables are needed, repeaters 

must be used to strengthen the signal. The Ethernet cables must be Cat5 or Cat6 cables with an RJ45 

connector at each end.

Summary of Contents for CGC500

Page 1: ...CGC500 INSTALLATION MANUAL...

Page 2: ...oad balancing network 5 To check before installation 6 To install the EV charging station 6 To configure the EV charging station 6 To install the CGC500 6 To configure the CGC500 7 To verify the insta...

Page 3: ...pth CGC500 400 mm 300 mm 210 mm Installation Safety Only an accredited electrician is allowed to perform the installation described in this document Read and obey the instructions in this document bef...

Page 4: ...e Also make sure that the wall can support the weight of the enclosure with components The weight is approx 9 kg 4 If Internet access is via 3G 4G make sure that there is adequate coverage at the rele...

Page 5: ...uct must be recycled as electronic equipment Follow the local requirements for recycling of elec tronic equipment References 1 CCU NanoGrid Configuration Manual Pd_CM_004 To verify the installation Wh...

Page 6: ...in no event be liable for any indirect or consequential damages The faulty product shall be returned with the receipt to the retailer place of purchase together with a fault description Goods returne...

Page 7: ...liert und verwaltet bis zu 500 Ladestationsanschl sse Um den Lastausgleich f r das gesamte Stromnetzwerk zu erm glichen k nnen am Standort auch andere Lasten berwacht werden Das CGC500 ist in drei Ver...

Page 8: ...n ber Ethernet Kabel mit demselben Switch verbunden sein So werden beispielsweise f r eine Installation mit acht Ladestationen neun Ethernet Kabel ben tigt Wenn ein Internetzugang erforderlich ist mus...

Page 9: ...e muss f r das Konfigurieren des Lastausgleichs in der Software bekannt sein Konfigurieren der Ladestation Um NanoGrid zu aktivieren ber die Schnittstelle des Typs Mini USB auf die integrierte Web GUI...

Page 10: ...ndung zugelassenen besch digte Produkte Produkte mit unkenntlicher ver nderter oder entfernter Seriennummer Entgegen der Produktkonstruktion von CTEK und dem von CTEK vorgegebenen Verwendungszweck ver...

Page 11: ...B garantiert nicht die Fehlerfreiheit der vorliegenden Anleitungen CTEK AB haftet nicht f r Fehler Vorf lle oder Sch den die auf die Nichtbefolgung der Anweisungen des vorliegenden Handbuchs zur ckzuf...

Page 12: ...ernet Ethernet 90 Ether net Cat5 Cat6 RJ45 CTEK GRID CENTRAL CGC500 CTEK GRID CENTRAL 500 CGC500 CTEK grid central NanoGrid CGC500 500 EV CGC500 CGC500 100 A 15 7 mm 40 382 1 8 m CGC500 400 A 36 mm 40...

Page 13: ...oGrid Pd_CM_004 EV R3 6 1 CGC500 1 2 Ethernet N L1 L2 L3 PE Service interface 192 168 7 2 SERVICE Switch Router WAN LAN 3 192 168 7 2 L3 L2 L1 N PE WAN LAN Internet Current Ethernet switch Load Chargi...

Page 14: ...K AB EL EL 2 1 1 CCU NanoGrid Pd_CM_004 CGC500 Nanogrid Grid UI WebUI 1 CGC500 Online 2 State ActiveCharging 2 4 3 1 1 NanoGrid 3 2 1 2 NanoGrid ini CGC500 CGC500 Web GUI Ethernet NanoGrid CCU NanoGri...

Page 15: ...28 29 CTEK AB CTEK AB EL EL CTEK AB CTEK AB Copyright CTEK AB 2022 CTEK AB CTEK CTEK CTEK CTEK CTEK CTEK CTEK CTEK CTEK CTEK CTEK RMA CTEK RMA CTEK CTEK CTEK CTEK 50023620A...

Page 16: ...bobines de Rogowski avec une longueur de c ble de 2 m Le CGC500 communique avec les bornes de charge via une connexion LAN Aper u Le CGC500 est compos des l ments suivants Un bo tier fermant cl qui co...

Page 17: ...e s curit locales et assurer la classification IP au cas o le bo tier serait modifi Veillez ce que les c bles du CGC500 ne soient pas d branch s cause des vibrations dues au transport Si un c ble est...

Page 18: ...antenne l int rieur du bo tier du CGC500 car cela peut bloquer la r ception Pour installer la borne de charge EV 1 Branchez les c bles Ethernet et d alimentation aux bornes de charge EV Tous les c bl...

Page 19: ...s CTEK n offre aucune autre garantie que les pr sentes et CTEK ne peut en aucun cas tre tenu responsable de tout dommage indirect ou cons cutif Le produit d fectueux doit tre retourn avec le re u au d...

Page 20: ...right 10 Revisies 10 Copyright Ces instructions sont fournies telles quelles et leur contenu peut tre modifi sans pr avis CTEK AB ne garantit pas que les instructions sont exemptes d erreurs CTEK AB n...

Page 21: ...et langer dan ca 90 m zijn Als er langere kabels nodig zijn moet het signaal met behulp van repeaters worden versterkt De Ethernet kabels moeten Cat5 of Cat6 kabels met een RJ45 connector aan elk uite...

Page 22: ...onfiguratiehandleiding Pd_CM_004 Controleer of de firmwareversie van elk EV laadstation R3 6 1 of hoger is Vergeet niet opnieuw op te starten na wijzigen van de configuratie De CGC500 installeren 1 Zo...

Page 23: ...ieve laadstations zijn aangesloten op de CGC500 met een groen vinkje in de kolom Online 2 Sluit een elektrisch voertuig aan op een laadstation Controleer of het elektrische voertuig stroom krijgt toeg...

Page 24: ...arvan het serienummer is beschadigd gewij zigd of verwijderd elk gebruik van een product dat afwijkt van het ontwerp van het product of de door CTEK bedoelde gebruikswijze van het product in stallatie...

Page 25: ...nene gjennom en LAN tilkobling Oversikt CGC500 er satt sammen av f lgende bestanddeler En innkapsling med n kler og f lgende komponenter montert innvendig Energim ler Str mtransformatorer eller Rogows...

Page 26: ...ikkerhetsreguleringer og im tekomme IP klassifikasjonen dersom boksen modifiseres Kontroller at kablene i CGC500 ikke er l snet av vibrasjoner under frakten Hvis noen kabler er l se s koble til kablen...

Page 27: ...staller noen antenne inne i CGC500 boksen da dette kan blokkere mottaket Hvordan installere ladestasjonen for EV er 1 Koble Ethernet og str mkablene til EV ladestasjonen Alle Ethernet kabler m kobles...

Page 28: ...med en beskrivelse av feilen Varer returnert til CTEK skal st til CTEKs r dighet og bare v re gyldige med returmateriellgo dkjenning RMA referansenummer utgitt av CTEK til forhandleren Produkter send...

Page 29: ...n 6 Installera CGC500 6 Konfigurera CGC500 7 Verifiera installationen 8 tervinna produkten 8 Referenser 8 Garantimeddelande CTEK 9 Begr nsad garanti 9 F rh llanden som f rverkar garantin 9 Vidare info...

Page 30: ...ngre n ungef r 90 meter Om du beh ver l ngre kablar m ste repeaters anv ndas f r att f rst rka signalen Ethernetkablarna m ste vara Cat5 eller Cat6 kablar med en RJ45 kopplare i varje nde CTEK GRID CE...

Page 31: ...s CCU NanoGrid Configuration Manual Pd_CM_004 S kerst ll att varje EV laddstations fasta programvara r version R3 6 1 eller senare Kom ih g att starta om efter att du ndrat konfigurationen Installera...

Page 32: ...a att alla aktiva laddstationer r anslutna till CGC500 med en gr n markering i Online ko lumnen 2 Anslut ett elektriskt fordon till en laddstation Verifiera att det elektriska fordonet f r str m och a...

Page 33: ...dsl s hantering manipulation illegal anv ndning f rsumlighet f r l ngvarig anv ndning eller drift eller fel som p n got annat s tt orsakats av kunden terf rs ljaren anv ndaren Vidare information CTEK...

Page 34: ...66 CTEK AB SV...

Page 35: ...WWW CTEK COM...

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