CTC Union Giersch R20 Series Technical Information Installation Instructions Download Page 16

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Design

R20-ZS-L(-AE)-

Seq. No. Designation

PU

Order No.

1

Diaphragm plate with twin electrode (for fan-assisted air heater)

47-90-21254

2

Twin electrode for WLE

5

33-50-10711

3

Nozzle

on request

4

Ignition cable 640 mm long

2

47-50-26741

5

Nozzle stem 

32-90-12650

6

Fan dia.146 x 62 mm

32-90-10139

7

Lower section, control box

37-90-11310

8

Control unit LMO24

47-90-28928

9

Flame detector KLC

47-90-28177

10

Burner cover

32-90-11742

11

Measuring stem dia. 4 x 1 150 mm long

42-90-23254

12

Safety switch 

32-90-11499

13

Motor 230 V / 50 Hz 180 W with cable

32-90-11507

14

Coupling for motor

10

37-50-11586

15

Solenoid valve for Oil pump AS, AT and ALE

47-90-12582

16

Oil pump AT 245 with connection parts

47-90-12645

17

Gasket 13 x 18 x 2

50

37-50-11293

18

Hose stem ND 6 dia. 1/4"

10

37-50-11348

19

Oil hose ND 6 1200 mm long

2

47-90-11347

20

Gasket 10 x 14 x 2

50

37-50-10788

21

Pressure pipe stem dia. 1/8”

5

37-50-20200

22

Pressure pipe for oil pump -nozzle stem

31-90-23246

23

Ignition transformer mod. 26/35

47-90-24469

25

Plug unit, 7-pin, black/brown

37-50-11015

26

Plug unit 4-pin, black/green

37-50-11143

27

Socket unit 7-pin black/brown with cable

37-90-20731

28

Socket unit, 4-pin, green, with cable

47-90-11840

29

Air flap 

32-90-10176

30

Plastic housing insert

32-90-11744

31

Housing with burner pipe

32-90-11508

31

Housing with burner pipe, 100 mm long

47-90-26343

32

Montage set (pos. 32,33,34)

47-90-27335

34

Flange gasket

32-50-10261

-

Attachment screw for burner cover

47-90-28030

-

Motor cable

1

47-90-11804

Z

B

Z

_

1

-7

6

7

Summary of Contents for Giersch R20 Series

Page 1: ...Technical Information Installation Instructions Oil Issued March 2018 Right reserved to effect technical changes in the interest of product im provement R20 R30 GB...

Page 2: ...p 6 Function 7 Control unit 7 Flame monitor with Flame detector QRB 8 Air volume adjustment 9 Servomotor 10 Oil control optional 11 Startup 13 Table of settings R20 13 Table of settings R30 14 Design...

Page 3: ...ally operated shut off valve for separating the burner must be installed It must be easily accessible Filter and venting device Upstream of the burner a filter must be installed to prevent the ingress...

Page 4: ...al data R20 WLE R20 V WLE R20 AE WLE R20 ZS L WLE R30 AE WLE R30 Z L WLE Burner output in kW 36 166 36 77 36 166 95 273 Boiler output in kW 33 153 31 71 33 153 87 251 Fuel oil Type EL to DIN51603 Meth...

Page 5: ...cordance with the wiring diagram HEED LOCAL REGULATIONS Protect the electrical feed line with a 10 A fuse Use flexible cable For the key to the circuitry symbols see Page 24 Connecting the oil The tab...

Page 6: ...setting 10 and 20 bar The pump pressure can be set for the relevant output see Table of settings Pages 13 14 To do so Remove the sealing plug Screw in the pressure gauge and adjust the pump pressure b...

Page 7: ...on followed by lockout at the end of TSA Safety and switching functions If a flame failure occurs during operation the fuel feed shuts off immediately and the system tries a restart with pre aeration...

Page 8: ...not sufficient The LED of the KLC flame detector lights up continuously for approx 3 sec then flashes The control unit switches to lockout mode when the safety interval expires Important note the saf...

Page 9: ...e purpo se of presetting Readjustment is required in any case in relation to the installation After adjustment of the optimal combustion values the two lock nuts have to be tightened No burner operati...

Page 10: ...eadjusted the burner refasten the servomotor hood and set the switch on the lower part of the control unit to the position 2nd stage Version L single stage with automatic economy device On version L b...

Page 11: ...ion the number of burner startups the bur ner operating hours etc and in addition warns if the oil throughput drops below the preset target value e g blocked nozzle Through early detection and elimina...

Page 12: ...utput nozzle change change in pump pressure etc the target value as specified above has to be redefined The old target value is thereby overwritten Service function If the oil flow is reduced by more...

Page 13: ...5 19 75 69 1 35 45 S 13 6 3 20 85 78 1 50 45 S 13 7 2 22 95 87 1 75 45 S 13 8 0 23 110 101 2 00 45 S 13 9 3 26 125 115 2 25 45 S 13 10 6 29 140 129 2 50 45 S 13 11 8 32 150 138 2 75 45 S 13 12 7 39 1...

Page 14: ...5 S 20 10 12 9 9 7 48 52 47 50 0 105 60 40 2 5 5 Burner output Boiler output where k 92 Nozzle size Nozzle spray angle Oil pump pressure Oil throughput Nozzle stem position dimension A Nozzle stem pos...

Page 15: ...ing for motor 10 37 50 11586 14 Solenoid valve for BFP 57 90 10919 15 Oil pump BFP 21 LG with connection parts 47 90 10834 Filter insert for BFP pump 59 90 50470 16 Gasket 13 x 18 x 2 50 37 50 11293 1...

Page 16: ...90 12582 16 Oil pump AT 245 with connection parts 47 90 12645 17 Gasket 13 x 18 x 2 50 37 50 11293 18 Hose stem ND 6 dia 1 4 10 37 50 11348 19 Oil hose ND 6 1200 mm long 2 47 90 11347 20 Gasket 10 x...

Page 17: ...50 11586 13 Solenoid valve for Oil pump AS AT and ALE 47 90 12582 14 Oil pump AT245 with connection parts 47 90 12645 Pump filter kit for AS AT pump with seal 47 90 23325 15 Gasket 13 x 18 x 2 50 37...

Page 18: ...pump AS AT and ALE 47 90 12582 15 Oil pump AT245 with connection parts 47 90 12645 Pump filter kit for AS AT pump with seal 47 90 23325 16 Gasket AL 13 x 18 x 2 50 37 50 11293 17 Hose stem ND 6 dia 1...

Page 19: ...or exact adjustment and stabilization of the smokestack draught we recommend the in stallation of a draught limiter By this means any draught fluctuations are equalized moisture in the smokestack is l...

Page 20: ...tion in ser vice position Release quick release locks and detach base plate Suspend base plate with retaining buttons in cross recesses of housing Control dimensions for the ignition electrode The ign...

Page 21: ...21 E 04 2000 G 26 03 18 Service instructions dimensions Wiring diagram R20 R20 R20 AE SP_1 932 SP_1 933...

Page 22: ...22 E 04 2000 G 26 03 18 Service instructions dimensions R20 V R20 ZS L SP_1 934 SP_1 935...

Page 23: ...GXQJ HWULHEVOHXFKWH 5 9HQWLO 6WXIH 02 3 3 6 1 7 7 5 6 5 1 6 57 9 K 0 0 a 5 5 5 5 6 6 6 RLOHU 9 K 5 5 6 5 SP_1 938 ODWW 6HLWH 02 5 HDUE 8UVSU 63B OXFNDL DWXP DWXP UVHW W GXUFK 02 02 5 bQGHUXQJ HSU UVDW...

Page 24: ...tage P12 Ext time meter 2nd stage P21 Time meter optional Q1 Main heating switch Q2 Safety switch S1 Control unit LMO S3 Switch 1st 2nd stage S9 OC oil control optional T3 Ignition transformer X11 Plu...

Page 25: ...ky Nozzle soiled or defective Solenoid valve defective Filter in solenoid valve blocked External light source Coupling motor pump defective Oil preheater blocked Mains voltage more than 15 under rated...

Page 26: ...ng kW Feuerraumwiderstand mbar 40 80 120 160 2 6 1 0 1 4 1 6 5 4 3 2 1 Durchsatz kg h R20 AE Brennerleistung kW Feuerraumwiderstand mbar 40 80 120 160 2 6 1 0 1 4 1 6 5 4 3 2 1 Durchsatz kg h R20 Z Br...

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