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CSI Alfa Laval SolidC-1, Instruction Manual

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CSI Alfa Laval SolidC-1 Instruction Manual Download Page 29

CONTACT CSI FOR MORE INFORMATION  |  CSIDESIGNS.COM  |  [email protected]  |  417.831.1411

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Summary of Contents for Alfa Laval SolidC-1

Page 1: ...3008 0028 100002858 EN7 2016 10 Original manual Instruction Manual SolidC Pump...

Page 2: ...CONTACT CSI FOR MORE INFORMATION CSIDESIGNS COM SALES CSIDESIGNS COM 417 831 1411...

Page 3: ...cycling information 10 4 Operation 11 4 1 Operation Control 11 4 2 Trouble shooting 13 4 3 Recommended cleaning 14 5 Maintenance 15 5 1 General maintenance 15 5 2 Cleaning Procedure 16 5 3 Dismantling...

Page 4: ...45 79 32 22 00 Phone No hereby declare that Pump Designation SolidC 1 SolidC 2 SolidC 3 SolidC 4 Type From serial number 10 000 to 1 000 000 is in conformity with the following directive with amendme...

Page 5: ...t th he e p pu um mp p 2 1 Important information W WA AR RN NI IN NG G Indicates that special procedures must be followed to avoid serious personal injury C CA AU UT TI IO ON N Indicates that special...

Page 6: ...as this can lead to hazardous situations A Allw wa ay ys s handle lye and acid with great care N Ne ev ve er r use the pump for products not mentioned in the Alfa Laval pump selection program The Alfa...

Page 7: ...417 831 1411 2 Safety Unsafe practices and other important information are emphasised in this manual Warnings are emphasised by means of special signs A Allw wa ay ys s r re ea ad d t th he e m ma an...

Page 8: ...Ch he ec ck k t th he e d de elliiv ve er ry y f fo or r 1 Complete pump 2 Delivery note 3 Motor instructions 4 Test certificate IF ORDERED I S St te ep p 2 2 Remove any packing materials from the in...

Page 9: ...e slot in the bottom of the adaptor In case of shaft seal leakage Alfa Laval recommends placing a drip tray underneath the slot for collecting the leakage C CA AU UT TI IO ON N Alfa Laval cannot be he...

Page 10: ...ockwise as viewed from the rear end of the motor See indication label Correct TD 241 013 1 Rear view of motor 3 4 Recycling information U Un np pa ac ck kiin ng g Packing material consists of wood pla...

Page 11: ...p 2 2 N Ne ev ve er r touch the pump or the pipelines when pumping hot liquids or when sterilising D Da an ng ge er r o of f b bu ur rn ns s TD 241 014 S St te ep p 3 3 N Ne ev ve er r run the pump wi...

Page 12: ...sh ha af ft t s se ea all 1 Connect the inlet of the flushing liquid correctly 2 Regulate the water supply correctly Correct Free outlet R1 8 BSP Tmax 70 C Pmax 1 bar water TD 241 021 Tmax Pmax S St...

Page 13: ...outlet pressure counter pressure Higher counter pressure throttling Lamination of precipitates from the liquid Frequent cleaning Cavitation Damage Low inlet pressure Increase the inlet pressure Pressu...

Page 14: ...t te ep p 3 3 E Ex xa am mp plle es s o of f c clle ea an niin ng g a ag ge en nt ts s Use clean water free from chlorides 1 1 by weight NaOH at 70 C 158 F 1 kg 2 2 lb 100 l 26 4 gal Cleaning agent Na...

Page 15: ...St te ep p 2 2 N Ne ev ve er r service the pump when it is hot D Da an ng ge er r o of f b bu ur rn ns s TD 241 014 1 S St te ep p 3 3 N Ne ev ve er r service the pump with pump if pressurised C CA AU...

Page 16: ...e O rings with silicone grease or silicone oil B Be ef fo or re e f fiit tt tiin ng g Silicone grease or silicone oil The bearings are permantly lubricated P Pr re e u us se e c ch he ec ck k C CA AU...

Page 17: ...d s sh ha af ft t s se ea all Unscrew tubes 42 using a spanner TD 241 020 1 S St te ep p 3 3 Remove covers 22 This is easily done by lifting out the covers for example using a screwdriver TD 241 019 1...

Page 18: ...and seal housing 40 2 Pull out lip seal 43 from the seal housing S St te ep p 8 8 1 Remove the complete shaft seal from stub shaft 7 2 Remove spring 13 and rotating seal ring 14 from the drive ring 1...

Page 19: ...ON N Ensure that the driver on the drive ring enters the notch in the rotating seal ring TD 241 031 1 S St te ep p 3 3 Fit the complete shaft seal on stub shaft 7 N NO OT TE E Make sure that the Conne...

Page 20: ...f ft TD 241 022 2 S St te ep p 8 8 Fit covers 22 TD 241 019_5 S St te ep p 9 9 Fit pump casing 29 clamps spring washer and tighten screws 55 TD 241 012 2 Use the tool supplied Left hand thread A Allt...

Page 21: ...sh he ed d s sh ha af ft t s se ea all 1 Fit lip seal 43 in seal housing 40 2 Lubricate O ring 44 and slide onto the seal housing 40 3 Fit the seal housing on back plate 25 and tighten screws 41 TD 2...

Page 22: ...nuts 20 N No ot te e Make sure that holes in the seal housing are in a vertical position TD 241 027 1 S St te ep p 7 7 Lubricate O ring 26 and slide it onto back plate 25 TD 241 028 1 S St te ep p 8...

Page 23: ...1 5 Maintenance Study the instructions carefully The items refer to the parts list and service kits section Lubricate the rubber seals before fitting them Relates to the shaft seal S St te ep p 1 11 1...

Page 24: ...1 S St te ep p 2 2 1 Push stub shaft 7 onto the motor shaft 2 Check that the clearance between the end of the stub shaft and the motor flange is 10 20 mm 0 4 0 8 TD 247 046 1 10 20 mm 0 4 0 8 S St te...

Page 25: ...er riia alls s Product wetted steel parts AISI 316L Other steel parts Stainless steel Finish Semi bright Product wetted seals EPDM standard Other O rings EPDM standard Alternative seals Nitrile NBR f...

Page 26: ...matter of personal safety S Siiz ze e T Tiig gh ht te en niin ng g t to or rq qu ue e N Nm m llb bf f f ft t M8 20 14 8 M10 40 29 5 M12 67 49 0 M14 110 81 0 6 4 Weight kg P Pu um mp p T Ty yp pe e S...

Page 27: ...4 80 SolidC 1 68 SolidC 2 72 SolidC 3 73 SolidC 4 72 MR 166 76 MR 185 82 MR 200 81 MR 300 82 GM 54 FM OS 61 The above LKH noise levels are the same for LKHPF LKHI LKH UltraPure LKH Evap LKHex The abov...

Page 28: ...M 417 831 1411 7 Parts list and service kits The drawing shows SolidC pump sanitary version 7 1 Drawing TD241 041_2 US legs are different to the ones shown For further information see spare parts cata...

Page 29: ...CONTACT CSI FOR MORE INFORMATION CSIDESIGNS COM SALES CSIDESIGNS COM 417 831 1411 29...

Page 30: ...17 831 1411 7 Parts list and service kits The drawing shows SolidC pump sanitary version 7 2 SolidC Wet end 2 2a 18 19 3 1 61 60 7 10 13 15 14 14 15 13 45 10 44 43 40 42 42 41 16 22 17 20 21 55 29 36...

Page 31: ...Parts list and service kits The drawing shows SolidC pump sanitary version P Pa ar rt ts s lliis st t Pos Qty Denomination 20 4 Nut 21 4 Washer 25 1 Back plate 26 1 O ring for casing 29 1 Pump casing...

Page 32: ...1411 7 Parts list and service kits The drawing shows SolidC pump sanitary version 7 3 SolidC Motor dependent parts 2 2a 18 19 3 1 61 60 7 10 13 15 14 14 15 13 45 10 44 43 40 42 42 41 16 22 17 20 21 55...

Page 33: ...otor WEG 3000rpm 2 1 Shroud 2a 1 Edge list for shroud 3 4 Screw for shroud 7 1 Shaft 16 1 Adaptor 17 4 Screw for adaptor 18 4 Nut for adaptor 19 4 Washer for adaptor 22 2 Covers 30 2 Bracket 31 4 Legs...

Page 34: ...7 831 1411 7 Parts list and service kits The drawing shows SolidC pump sanitary version 7 4 SolidC Shaft seal 2 2a 18 19 3 1 61 60 7 10 13 15 14 14 15 13 45 10 44 43 40 42 42 41 16 22 17 20 21 55 29 3...

Page 35: ...82 21 1 9 96 61 11 19 92 22 28 82 22 2 S Se er rv viic ce e k kiit t S SiiC C S SiiC C S So olliid dC C 3 3 9 96 61 11 19 92 22 28 82 27 7 9 96 61 11 19 92 22 28 82 28 8 9 96 61 11 19 92 22 28 82 29 9...

Page 36: ...CONTACT CSI FOR MORE INFORMATION CSIDESIGNS COM SALES CSIDESIGNS COM 417 831 1411 36...

Page 37: ...CONTACT CSI FOR MORE INFORMATION CSIDESIGNS COM SALES CSIDESIGNS COM 417 831 1411 37...

Page 38: ...verning intellectual property and thereto related rights It is the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights rela...

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