CSC RZ3S Owner'S Manual Download Page 55

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Troubleshooting Guidelines

The EFI system should be cleared for troubleshooting by turning the ignition key on

for 15 seconds, then turn the key on and off five times at 0.5-second intervals. If the

motorcycle does not start after several attempts, to clear away unburnt fuel in the

cylinder fully open the throttle and press the start button for 3 to 5 seconds.

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Summary of Contents for RZ3S

Page 1: ...RZ3S Owner s Manual https www motomanuals net...

Page 2: ...the trust and confidence you have in CSC Our guiding principle will always be that our customers come first We wish you many miles of safe and enjoyable riding on your new RZ3S motorcycle If there is...

Page 3: ...ft Handlebar Controls 11 Right Handlebar Controls 12 Fuel Tank 13 Motorcycle Controls 14 Tool Kit 16 Motorcycle Load Limits 17 Break In Procedure 18 EFI System 19 General Motorcycle Safety Guidance 24...

Page 4: ...our Oil 42 Changing Your Oil 43 Changing Your Oil Filter 44 Air Cleaner Maintenance 45 Spark Plug Maintenance 46 Throttle Cable Maintenance and Adjustment 47 Front Brake Inspection 48 Rear Brake Inspe...

Page 5: ...d on the latest data available at publication We reserve the right to modify this Manual at any time without prior notice Please purchase parts and consumables for your motorcycle only from CSC Motorc...

Page 6: ...IN and engine numbers are located as shown below The VIN is printed on the right side of the frame The vehicle nameplate is attached to the right side of the frame The engine number is on the upper le...

Page 7: ...le Components 1 Rearview Mirrors 2 Left Handgrip 3 Turn Signals Horn Emergency Flashers 4 Instrument Pod 5 Ignition Lock 6 Kill Switch and Starter Button 7 Throttle 8 Fuel Cap and Lock https www motom...

Page 8: ...7 Motorcycle Components continued 1 Headlight 2 Front Suspension 3 Seat 4 Seat Lock 5 Gearshift 6 Left Front Footrest 7 Left Rear Footrest https www motomanuals net...

Page 9: ...8 Motorcycle Components continued 1 Rear Wheel 2 Muffler 3 Right Rear Footrest 4 Right Front Footrest 5 Rear Brake Lever 6 Front Wheel https www motomanuals net...

Page 10: ...ne run Turn the key to this position and press the start button to start the motorcycle Position 2 Engine off Turn the key to this position to turn off the motorcycle Position 3 Motorcycle fork locked...

Page 11: ...r Holding this down for several seconds in the trip mode will reset the trip meter to 0 0 To switch between English and metric units turn off the ignition hold the button down turn on the ignition wit...

Page 12: ...beam low beam control switch Item 3 is the horn switch Item 4 is the turn signal switch The turn signals are not self cancelling you should press this switch after making a turn Item 5 is the emergenc...

Page 13: ...an emergency Caution Do not use the kill switch to routinely turn off the engine Use the ignition key instead Item 2 is the headlight switch Use it to turn the headlights on Item 3 is the starter but...

Page 14: ...ne when refilling Caution Do not use fuel with ethanol exceeding 15 Caution Wipe up any fuel that spills outside the fuel tank Item 1 is the fuel tank lock It uses the motorcycle s ignition key Item 2...

Page 15: ...0 to 20 mm Item 2 is the rear brake lever Its stroke is 20 to 30mm Warning Check your motorcycle s front and rear brake operation prior to every ride Warning Service the front and rear brakes at the i...

Page 16: ...wnshift while actuating the clutch Raise it to upshift while actuating the clutch Neutral is between first and second gear Caution Do not attempt to shift the motorcycle without using the clutch Item...

Page 17: ...16 Tool Kit Item 6 is the motorcycle tool kit It includes the tools shown for simple motorcycle maintenance https www motomanuals net...

Page 18: ...torcycle is designed to carry the rider and one passenger You should never exceed a total load on the motorcycle in excess of 330 lbs Warning Do not exceed a combined load of 330 lbs Warning Do not lo...

Page 19: ...commend the first oil change when the motorcycle reaches between 200 and 500 miles We recommend a second oil change at 1 000 miles and every 2 500 miles thereafter We recommend using only 10 40W motor...

Page 20: ...is a fault the EFI fault indicator will turn on or flash If the EFI indicator does this check the electrical connections to the components described above the fuel lines and battery voltage Caution D...

Page 21: ...20 EFI Schematic https www motomanuals net...

Page 22: ...21 EFI System continued https www motomanuals net...

Page 23: ...22 EFI System continued https www motomanuals net...

Page 24: ...cloth to prevent fuel spray Eliminate all ignition sources Caution Do not attempt to maintain the EFI system with the ignition on Caution Lubricate EFI components when installing to prevent seal dama...

Page 25: ...ts Warning Always remain alert while operating your motorcycle Pay attention to traffic conditions and the road surface Adjust your speed and following distances taking these factors into consideratio...

Page 26: ...Do not overload the motorcycle or load it unevenly Warning Do not attempt to carry more than one passenger in addition to the rider Warning Do not attempt to perform wheelies or stoppies Caution Don...

Page 27: ...her foreign objects embedded in the tread or the sidewall The fuel tank contains adequate fuel The crankcase has oil The turn signals the front and rear brake lights the horn and the headlight all ope...

Page 28: ...ill switch is in the RUN position The chain has appropriate slack Major threaded fasteners are tight We always hand check the axle nuts the exhaust header nuts and bolts the muffler bolts and nuts gra...

Page 29: ...the ignition lock to the run position as shown in the photo to the left Wait until you hear the fuel pump pressurize the fuel system Hold the front brake lever in denoted by Item 2 in the photo to th...

Page 30: ...the photo to the left After the engine starts allow it to warm up at idle for approximately 3 minutes Caution Do not hold the starter button on for more than 5 seconds Caution Do not race the engine...

Page 31: ...e the motorcycle lift it and retract the stand and pull in the clutch lever Item 1 in the photo to the left Depress the foot shift Item 2 in the photo to the left to engage 1st gear Open the throttle...

Page 32: ...celerate to the gear you are downshifting to Warning If you downshift too aggressively i e you downshift to too low a gear for your speed you can induce a skid Repeat the above process using engine br...

Page 33: ...ycle Safe Riding Operating a motorcycle is much different than driving a car and a much higher degree of care and attentiveness is required to operate a motorcycle safety You must pay attention to you...

Page 34: ...ments with cars Never overload your motorcycle Never attempt to negotiate a corner at too high a speed If sand or gravel is on the road surface reduce your speed If cut grass is on the road surface re...

Page 35: ...your surroundings when stopping your motorcycle and in particular make sure the ground is solid when you put your foot out to support the motorcycle at a stop Always keep your feet on the footpegs whe...

Page 36: ...on your motorcycle you should follow this guidance Warning Whenever the motorcycle is to be reassembled after disassembly washers seals and cotter pins need to be replaced When you fasten a series of...

Page 37: ...trolyte of the battery contains sulfuric acid If your eyes skin or clothes are splashed with electrolyte rinse them thoroughly with water and seek immediate medical attention Warning Disconnect the ne...

Page 38: ...t then clean them with a brush and then rinse them with hot water Parts Inspection Parts should be inspected after they are cleaned The purpose of inspection is to check if the parts need to be repair...

Page 39: ...ar wheel The drive chain should have 3 5 inch of free play The drive chain adjustment procedure is explained in this Service Manual The valves should be adjusted to the specified gap Tire pressure sho...

Page 40: ...cifications Item Adjustment Limits Clutch lever free play at tip to inch Throttle free travel 2 5 degrees Drive chain 3 5 inch Valve gap at TDC 0 04 to 0 08 mm Tire pressure front rear 36 psi https ww...

Page 41: ...40 Maintenance Schedule https www motomanuals net...

Page 42: ...n using a suitable chain cleaner Dry the motorcycle with a towel or a chamois Lubricate the chain with a suitable chain lubricant Caution Do not spray lubricant directly into the brakes Wax the motorc...

Page 43: ...position off the sidestand Oil should be visible in the Item 1 viewport You should check the oil before every ride Warning Take care not to let the motorcycle fall when you are holding it in the verti...

Page 44: ...in the photo to the left Allow the old oil to drain completely into the oil tray Hold the motorcycle vertically to drain all oil Replace the oil drain plug shown above Unscrew the oil fill port Item 3...

Page 45: ...old filter Caution If the engine has been running the oil filter will be hot Replace the oil filter every 10 000 km or 250 hours of operation Smear a small amount of motor oil on the oil filter gaske...

Page 46: ...ipe down the exterior portions with a dry cloth Use compressed air directed opposite normal air flow to blow out the air cleaner Warning Do not use gasoline or other solvents to clean the air filter C...

Page 47: ...side of the cylinder head Clean or replace the spark plugs as necessary Use JH9RC spark plug with a gap of 0 6 to 0 7 mm Torque the spark plugs to 17 5 Nm Caution If the engine has been running the s...

Page 48: ...left should have 2 to 5 degrees of free play in it The throttle cable slack can be adjusted with the Item 2 barrel nut and lock shown in the photograph to the left Adjust these to attain the required...

Page 49: ...ort Item 2 in the photo to the left It shows the brake fluid level Use only DOT 3 or DOT 4 brake fluid Warning Do not mix brake fluid with other fluids Do not re use brake fluid Change the brake fluid...

Page 50: ...l actuation slack can be adjusted with the Item 1 adjustor shown in the photo to the left The rear brake pad thickness Item 2 in the photo to the left should be no less than 2mm If the rear brake pad...

Page 51: ...50 Wheel And Tire Inspection Warning Wheels and tires should be inspected before each ride https www motomanuals net...

Page 52: ...ween rides Please call us at 909 445 0900 if you wish to purchase a battery tender Warning If you spill battery acid on yourself flush immediately with copious amounts of water Warning Charge the batt...

Page 53: ...rning Never replace the fuse with anything but another fuse Warning Never replace the fuse with a higher amperage fuse Caution If the fuse opens do not simply replace it Troubleshoot the electrical sy...

Page 54: ...of the engine If the mounting screw loosens the horn may rattle If the horn sound weakens it may be adjusted using the white adjusting nut shown in the photo to the left If the horn cannot be adjuste...

Page 55: ...the ignition key on for 15 seconds then turn the key on and off five times at 0 5 second intervals If the motorcycle does not start after several attempts to clear away unburnt fuel in the cylinder fu...

Page 56: ...attery charge it and store it in a cool and dry environment Support the motorcycle on blocks to prevent tire damage Cover the motorcycle to protect it from dust moisture and other contaminants Add fue...

Page 57: ...56 Motorcycle Specifications https www motomanuals net...

Page 58: ...57 Wiring Schematic https www motomanuals net...

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