background image

XLC 470 

 

18 

For further information please consult us at: www.comeval.es 

The  clogging  can  be  located  between  the  seat  and  obturator  if  the  indication  rod  is  in  closed 
position and the flow continues, or between the sealing seat and cap if the valve does not reach 
the  complete  opening.  Before  proceeding  to  dismantling  the  cover,  it  is  suggested  to  do  some 
manual opening and closing operations putting the main chamber under pressure and discharging 
it. This operation proved to be enough in some situations to flush the dirt downstream. If not take 
the cover apart. 

 

3) Friction of the shaft 

One    of    the    more    frequent    causes    of    the    mobile    group  movement  obstruction  are  the 
corrosion and deposits on the main shaft causing friction. They can be due to particles (conveyed 
from the water) or to limestone deposits (for extremely hard water) that in the long run cause the 
jamming of the main shaft  on the guiding devices, because of the high friction value. 

Should that be the case simply proceed to a proper cleaning leaving it in a muriatic acid solution 
5% as long as necessary, s

houldn’t that be sufficient then proceed with a fine abrasive cloth until 

the deposit is completely removed. 

 

4) Plane gasket 

The valve must close watertight once the pressure has entered the main chamber and if we have 
enough pressure to do it which is at least 0,5 bar acting on the pilot in addition to headloss during 
outflow

,  if  that  doesn’t  happen  proceed  with  the  inspection  of  the  plane  gasket  performance 

assuring the closure between the obturator and the sealing seat. 

 

5) Sealing seat 

One  more  reason  that  could  be  responsible  for  the  improper  closure  of  the  valve  may  be  the 
sealing seat,  occurring in case of dirt and deposits or  damaged due to cavitation. In these cases 
we  must  proceed  with  an  accurate  inspection  to  clean  the  component    by  means  of  sandpaper 
then polish it, if the problem can’t be solved on the spot please contact  our technical support for 
immediate assistance. 

 

 

 

Summary of Contents for XLC 400 Series

Page 1: ...XLC 470 1 For further information please consult us at www comeval es CSA waterworks line Altitude automatic control valve Mod XLC 470...

Page 2: ...l only Safety All safety messages in the instruction manual are flagged with the following symbol meaning danger caution and warning This means and makes reference to procedures that may lead to equip...

Page 3: ...onsult us at www comeval es Contents Description 4 Handling and storage 5 Installation 6 Set up 7 Maintenance of MPZ Pilot 10 Maintenance of GRIFO 12 Visual position indicator 14 Maintenance of genera...

Page 4: ...the static pressure 5 of the tank itself The response of the valve is proportional to the level variation within 40 cm accuracy Picture 1 XLC 470 N Component Material 1 2 3 4 5 6 7 8 9 Main valve XLC...

Page 5: ...rcuit fittings pipes solenoids or position indicators Valves must be lifted only by cables chains located around the body through the flanges holes or eyebolts During hoisting always consider that the...

Page 6: ...the accumulation of air pockets during working conditions and allow air discharge during pipe filling and commissioning A suitable by pass should be provided for servicing of the valve without interr...

Page 7: ...sure sustaining relief function will produce a thrust proportional to the pressure itself Anchorage blocks and way of preventing valve s movement or shifting need to be taken into account The connecti...

Page 8: ...sure will enter the valve s body circuitry and bonnet pushing down the diaphragm and mobile block against the obturator and inducing the valve to the closing position still ensuring some flow towards...

Page 9: ...ilot are affecting such value The unit flow control device GR I F O is exclusive from us and contains needle valves filter and check valves used for the proper valve s stability and regulation If pres...

Page 10: ...g on the spring used for the application Disassembly It is not necessary to remove the pilot from the circuit for the disassembly Instead use picture on the left with the corresponding components and...

Page 11: ...mage the o ring 23 10 Remove the obturator 20 from the obturator holder 18 11 Inspect the plane gasket 21 12 Inspect the seat 19 making sure no sign of damages scratches or corrosion are present if ne...

Page 12: ...ained simple and intuitive yet allowing a tremendous range of regulations compared to other solutions on the market It is completely manufactured in stainless steel AISI 303 and contains a fine mesh f...

Page 13: ...from the fully closed position and turning anticlockwise Reaction speed Opening speed Closing speed XLC 410 3 1 5 XLC 410 ND 3 2 5 XLC 410 T 3 1 5 XLC 412 3 5 3 4 XLC 415 3 1 5 XLC 420 3 2 4 XLC 424...

Page 14: ...er purge out air pockets accumulated during working conditions inside the control chamber of the main valve DIsassembly The CSA position indicator is a sturdy and solid item not subject to maintenance...

Page 15: ...or leakages is reported The possible causes lead to defects on the diaphragm defects on the movements of the mobile block friction caused by deposits and corrosion problems on the gaskets defects on t...

Page 16: ...o stones pebbles trapped inside the main body Remove the material from the valve The plane gasket of the obturator is ruined Replace the plane gasket The static pressure sensed by the pilot is below t...

Page 17: ...eam gate and decrease all the remaining pressure inside the valve before removing the bonnet Movement of the mobile block In order to verify the proper movement of the mobile block to proceed as follo...

Page 18: ...in shaft on the guiding devices because of the high friction value Should that be the case simply proceed to a proper cleaning leaving it in a muriatic acid solution 5 as long as necessary shouldn t t...

Page 19: ...se the blocking of the valve due to its bind in the bearings Remove the nut and the washer 10 take off the upper flat 11 the O rings 21 check the diaphragm looking for damage and after having pulled o...

Page 20: ...ody placing the shaft into the sealing seat guide make the holes of the diaphragm match the studs and position the spring 9 under the cover Set the nuts tight using a cross over pattern then put the c...

Page 21: ...at www comeval es We reserve the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described i...

Reviews: