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Page 9 of 15 

 

System Maintenance 

 

Minerals in water will build up on the quartz sleeve and vessel. This coating must be 

cleaned off periodically as it reduces the amount of UV light reaching the water, therefore 

reducing the effectiveness and performance of the system. 

 

Depending on water quality, it is advised to clean the unit and quartz sleeve every time lamp 

is replaced. 

 

Make sure to wear gloves whilst handling the unit. 

 

Servicing the Unit 

 
Turn off and disconnect ballast from the power and allow unit to cool down. 
 
Turn off water supply and open faucet to release pressure from unit. 
 
Once system is cool, remove unit from mounting brackets and disconnect inlet and outlet 
elbows from chamber. Tip the unit and drain as much water as possible into a bucket. 
 
Remove end cover from chamber, disconnect wire (4 pin plug) from lamp and carefully 
remove lamp. 
 
Unscrew both end caps and carefully remove orange o-rings. Check disposition and replace 
if necessary. 
 
Carefully remove quartz sleeve. 
 
Chamber can be cleaned with a bottle brush.   

NOTE – Hardness can generally be removed with citric acid or commercially available 
scale remover (Make sure to follow all directions on cleaning products). 
 

Quartz sleeve can be cleaned with a sponge or cloth. Make sure sleeve is completely clean. 
 
Once chamber and quartz sleeve are clean, wipe them, including inside quartz sleeve, with 
methylated spirits or alcohol wipes to remove any smears. 
 
Reassemble and reconnect unit following installation instructions. 
 

Summary of Contents for AQUA PRO 12 GPM

Page 1: ... ULTRAVIOLET STERILISER INSTALLATION MAINTENANCE BOOKLET Crystal Clear Purification Systems Pty Ltd 81 Torrens Road BROMPTON SA 5007 Australia t 08 8340 4344 e cc crystalclearaustralia com w www crystalclearaustralia com ...

Page 2: ... to avoid possible electric shocks DO NOT attempt to repair the system yourself Contact an authorized service facility for service 5 DO NOT operate the system if it has a damaged cord or plug if it is malfunctioning or if it has been dropped or damaged in any manner 6 Before servicing or cleaning unplug the system Never pull the cord to disconnect plug from power supply Grasp the plug and pull to ...

Page 3: ...it does not reduce sediments which effects the efficiency of the UV lamp Water Quality Parameters Water quality is extremely important for the performance of your UV system The following levels are recommended for installation Hardness 120 ppm Turbidity 1 0 NTU Iron 0 3 ppm Manganese 0 05 ppm Tannins 0 1 ppm Chloride 200 ppm If you water chemistry contains levels in excess of the above pre treatme...

Page 4: ...Page 4 of 15 Components Checklist Stainless Steel Vessel Quartz Sleeve 39W Lamp O Ring x2 Screws x4 Ballast ...

Page 5: ...cal with the lamp connector on top This is to prevent water damage from occurring on the lamp pins and connector The ballast should be mounted horizontally either above or beside the chamber to prevent moisture from running down the cord and causing a potential fire hazard Always wear gloves when handling the lamp or quartz sleeve NEVER look directly at the UV light Always wear UV rated eye protec...

Page 6: ...e on o rings then secure sleeve with nuts DO NOT OVERTIGHTEN as this could damage the sleeve and or o ring Make sure water supply is turned off Connect fittings fittings dependent on customer s requirements not included with system to inlet and outlet ports of the unit Connect fittings into water line or onto a water filter system Open water supply to the unit and open faucet Once water is pouring...

Page 7: ...pins on the lamp Place the cover over the end of the UV unit Connect the unit to a power source turn water supply on and switch on the power CHECK FOR LEAKS The light on the ballast should come on and turn green A red light on the ballast indicates a failed lamp and or ballast Turn the unit off and check your lamp connection If red light remains replace the lamp and check If still not working repl...

Page 8: ...Page 8 of 15 ...

Page 9: ...ts and disconnect inlet and outlet elbows from chamber Tip the unit and drain as much water as possible into a bucket Remove end cover from chamber disconnect wire 4 pin plug from lamp and carefully remove lamp Unscrew both end caps and carefully remove orange o rings Check disposition and replace if necessary Carefully remove quartz sleeve Chamber can be cleaned with a bottle brush NOTE Hardness ...

Page 10: ...sel to water supply but do not turn power on Open water supply and faucet and allow unit to flush until water no longer suds System Limitations AquaPro UV systems are designed to operate continuously and should not be switched on and off frequently Doing this will shorten life of the lamp Lamps quartz sleeves and o rings should be changed yearly Lamp may still be working but light emitted may not ...

Page 11: ...Test source water for turbidity may need better pre filtration HEATED PRODUCT WATER Infrequent use of water o Run water until it returns to ambient temperature CLOUDY WATER Air in lines o Run water until air is purged UNIT LEAKING WATER Check inlet outlet fittings correctly installed Check quartz sleeve o ring properly fitted o Replace if damaged o Clean if dirty LAMP NOT TURNING ON Check light on...

Page 12: ...four 24 hours of delivery A copy of the original invoice must be presented for any Warranty claim as proof of purchase The faulty item must be returned to Crystal Clear if such a request is made This limited Warranty is void if the Product under Warranty is presented without the said original invoice Crystal Clear may request that a Statement accompany the original invoice signed by the Buyer sett...

Page 13: ... Replaced Filters changed Yes Replace next service Next Service Due ____ ____ ____ 3rd Service ____ ____ ____ Serviced By ________________________ Lamp changed Yes No Quartz sleeve condition OK Cleaned Replaced Filters changed Yes Replace next service Next Service Due ____ ____ ____ 4th Service ____ ____ ____ Serviced By ________________________ Lamp changed Yes No Quartz sleeve condition OK Clean...

Page 14: ...Page 14 of 15 Notes ...

Page 15: ...Page 15 of 15 Notes ...

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