Crystal GaugeCaLXP, Service Instruction Sheet

Page: 7 / 8

GaugeCal
XP
Service Instruction Sheet
• Page 7
C R Y S T A L
engineering corporation
How to Contact Us:
Phone (805) 595-5477
Toll-Free (800) 444-1850
Fax (805) 595-5466
Email service@crystalengineering.net
Web www.crystalengineering.net
Send your comments to: feedback@crystalengineering.net
Routine Flushing
If a complete rebuild is not required, flushing the GaugeCal
XP
can serve as a quick and simple way
to remove small amounts of dirt or sediment from the system. Flushing can also be used to ensure
that any air is removed from the system prior to performing a calibration test. Flushing the unit
should never serve as a substitute for a rebuild; and remember that
any service beyond a routine
flush should always be performed by a qualified technician.
Flushing Instructions
1
Remove all gauges or stem adapters from both the flange stem and gauge base.
2
To completely open the reservoir, wind the handle counter-clockwise until you feel it stop.
3
Securely grip the front of the Baseplate (near the end block) and lift to tip the GaugeCal
XP
on its
end. Any hydraulic fluid in the system will run out through the rear Gauge Base port.
4
Set the unit back down, flat on the Baseplate, and begin to pour isopropyl alcohol, warm soapy
water, or clean hydraulic oil into the reservoir. Continue to fill the unit until the fluid begins to
run out of the Gauge Base ports. Always dispose of fluids in a responsible manner.
5
Once again, tip the GaugeCal
XP
on its end until all of the fluid in the system has drained out.
6
Set the unit back down, then wind the handle clockwise at least 10 turns, then fill the reservoir
with test fluid to within 6mm (1/4") from the top.
7
Follow the operator instructions supplied with your GaugeCal
XP
to fill the system and begin
calibration testing.
CAUTION:
Solvents can damage o-rings and should never be used when flushing or otherwise
cleaning the GaugeCal
XP
.
3133 Fine Adjust assy
QTY
1
1734 O-ring
QTY
1
13.94mm x 2.62mm
0.549in x 0.103in
1734 O-ring 13.94mm x 2.62mm
0.549in x 0.103in
QTY
2
1959 O-ring 9.25mm x 1.78mm
0.364in x 0.070in
QTY
2
3129 O-ring 6.07mm x 1.78mm
0.239in x 0.070in
QTY
1
3130 O-ring 21.94mm x 1.78mm
0.864in x 0.070in
QTY
2
3150 Backup ring
3131
O-ring 21.82mm x 3.53mm
0.859in x 0.139in
QTY
1
3132 O-ring 15.54mm x 2.62mm
0.612in x 0.103in
QTY
1
3303 O-ring 34.92mm x 1.78mm
1.375in x 0.070in
QTY
1
3151 Backup ring
QTY
1
3152 Rod Seal
QTY
1
3176 Allen key, 3mm
QTY
1
3177
Allen key, 4mm
QTY
1
3178
Allen key, 5mm
QTY
1
QTY
1