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INSTALLATION AND OPERATION MANUAL, 

DIRECT STEAM KETTLES-TILTING MODELS, COOK/CHILL SYSTEMS, MODEL DLT

PART NUMBER 10143R1

10

2003-09-24

4.0  CLEANING INSTRUCTIONS 

(Continued)

DRAW-OFF VALVE CLEANING

1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve

counterclockwise until it is completely disengaged from the threads.  Grasp the valve knob
and slowly pull out the valve stem.  Wash the valve stem, disk and handle.  Insert a nylon
brush, wet with detergent and water, into the valve body and tangent draw-off tube.  Brush
vigorously.

2. Replace the valve stem assembly and turn the hex nut until snug.  Rinse the kettle with

clean warm water.

3. Leave the draw-off valve open when the kettle is not in use.

DAIRY DRAW-OFF VALVE CLEANING

1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and

pull with both hands.  It is important to use both hands because the plug is heavy.

2. Put the plug in a plastic pail that contains a mild soap solution.  A plastic pail works best, as

it reduces the possibility of nicking or scratching the plug.  If the plug gets scratched it may
not seal correctly and could leak.

3. Use a soft cloth or soft brush and clean all surfaces.

4. Using both hands remove the valve from the soap and rinse well in another plastic pail that

contains fresh water.

5. Wash out the kettle as normal.

6. Once the kettle is washed out, return the plug into the body.  Be sure the plug is inserted

into the notch and turned.  Ensure the plug is tight and secure before letting go of it.

If you are cleaning a body and plug assembly, remove the plug and follow the above
procedures.  When finished with the plug, follow the same instructions for washing the body. 
Always use both hands when handling the plugs.  Reassemble the plug into the body and use
as normal.

Summary of Contents for DLT-100TC

Page 1: ...rating and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the...

Page 2: ...operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or...

Page 3: ...DLT PART NUMBER 10143R1 3 2003 09 24 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 Service Connections 4 1 0 Introduction 5 2 0 Installation Instructions 6 3 0 O...

Page 4: ...INSTALLATION AND OPERATION MANUAL DIRECT STEAM KETTLES TILTING MODELS COOK CHILL SYSTEMS MODEL DLT PART NUMBER 10143R1 4 2003 09 24 SERVICE CONNECTIONS...

Page 5: ...either 20 30 40 60 80 or 100 to indicate the capacity of that kettle in U S gallons Thus a DLT 40 is a two thirds jacketed direct steam kettle mounted on legs with a capacity of 40 gallons U S If the...

Page 6: ...e installed in accordance with 1 State and or local codes 2 In the USA the National Electrical Code ANSI NFPA 70 latest edition In Canada the Canadian Electrical Code Part 1 CSA Standard C22 1 latest...

Page 7: ...is greater than kettle maximum operating pressure a pressure reducer valve must be installed in the line A steam line pressure gauge is recommended to determine amount of actual steam coming to the un...

Page 8: ...red level 4 Turn power switch ON Figure 1 5 The operating switch has two positions Figure 2 Set switch to COOK Steam will enter the kettle jacket and cooking will commence 6 Turn steam control valve o...

Page 9: ...product Before cleaning check that the kettle has cooled enough to touch it 1 Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle w...

Page 10: ...en turn the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that contains a mild soap solution A plas...

Page 11: ...e undiluted white vinegar with a non abrasive scouring pad plastic or cloth on the affected area to remove the rust stain The appliance should not be heated and remain at room temperature during the e...

Page 12: ...INLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAI...

Page 13: ...hen the difficulty may be due to insufficient steam pressure and or volume First determine that pressure on incoming steam line at kettle is within 5 p s i of rated kettle pressure Note that pressures...

Page 14: ...135 degrees Celsius Since air is an unsuitable media through which heat may be transferred the air should be exhausted from the jacket by opening the pressure relief valve until the air has been compl...

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