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pg 3 of 49

REF: VOY118 - PIRATE SHIP MIDI (TIMBER)

PARTS required 

FULL ROUND TIMBERS

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VOY118a - QTY - 1 200mm dia @ 3100mm (chamfer 1 end)

(All below UK PINE)
VOY118b - QTY - 1 150mm dia @ 2618mm (1 hole / chamfer 1 end)
VOY118c - QTY - 1 150mm dia @ 4104mm (2 holes / chamfer 1 end)
VOY118d - QTY - 1 150mm dia @ 2618mm (1 hole / chamfer 1 end)
VOY118e - QTY - 2 150mm dia @ 2695mm (chamfer 1 end)
VOY118f - QTY - 1 150mm dia @ 3804mm (2 holes / chamfer 1 end)
VOY118g - QTY - 1 150mm dia @ 2618mm (chamfer 1 end)
VOY118h - QTY - 2 150mm dia @ 1750mm (1 holes / chamfer 1 end)
VOY118i - QTY - 1 150mm dia @ 3804mm (1 holes / chamfer 1 end)
VOY118j - QTY - 1 150mm dia @ 2580mm (2 holes / chamfer 1 end)

Summary of Contents for Pirate Ship Midi

Page 1: ...PIRATE SHIP Installation Instructions REF VOY118 PIRATE SHIP MIDI TIMBER pg 1 of 49...

Page 2: ...HEX BOARD pg 8 FIXINGS REQUIRED pg 9 TOOLS REQUIRED pg 9 SURFACING FOUNDATION details SURFACING DETAILS pg 10 11 FOUNDATION DETAILS pg 12 16 STEP by STEP instructions Installation notes pg 17 SECTION...

Page 3: ...18b QTY 1 150mm dia 2618mm 1 hole chamfer 1 end VOY118c QTY 1 150mm dia 4104mm 2 holes chamfer 1 end VOY118d QTY 1 150mm dia 2618mm 1 hole chamfer 1 end VOY118e QTY 2 150mm dia 2695mm chamfer 1 end VO...

Page 4: ...pg 4 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER PARTS required continued 1 2 3 4 MPS MPS MPS MPS MAIN PANELS STARBOARD SIDE right 5 6 7 8 MPP MPP MPP MPP MAIN PANELS PORT SIDE left...

Page 5: ...PIRATE SHIP MIDI TIMBER PARTS required continued 12 9 10 11 MPA MPA MPA MPA MAIN PANELS ADDITIONAL internal 1 8 11 13 12 9 10 2 3 4 5 6 7 FSU FSL FSL FSL FSL FSL ASSEMBLY ASSEMBLY FSL FSU FSU FSU FSU...

Page 6: ...MBER PARTS required continued Consists of 2 x HANDRAILS 5 x Pre assembled STEPS inc ropes 1 x Attachment timber 2 x WBR2 ROPES 1 2 WBR WBR WB1 WB1 WB3 WOBBLY BRIDGE NET CLIMBER CARGO NET x1 metal supp...

Page 7: ...RIANGULAR SAIL SHADE FIXINGS x3 M12 Nylocs x3 BOW SHACKLE x3 Covered end cap R60 NOT STANDARD END CAP has a radius cut into it x3 M12x170mm EYEBOLT x3 RIGGING SCREW INC fixing ring on each corner QTY...

Page 8: ...pg 8 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER PARTS required continued 1 2 3 4 AR AR AR AR AR Additional Ropes Nets HEX BOARD LOWER DECK HEX BOARD UPPER DECK 7 10 8 11 9 1 2 3 4 5 6 STERN TRIM PIECE...

Page 9: ...ze available NOT SMALLER x9 Covered end cap R60 NOT STANDARD END CAP has a radius cut into it x320 FM80 WOOD SCREWS 304 required x40 FM180 WOOD SCREWS x22 End Caps x20 Polyfix halves 15 required INC P...

Page 10: ...pg 10 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER SURFACING Details OVERALL AREA MINIMUM SPACE SURFACE AREA NOTES The slide OUTLINE has been included to help highlight the orientation of the area...

Page 11: ...11 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER SURFACING Details OVERALL AREA DATUM LINE CREATE A DATUM LINE Using the 1 x 150mm 1 X 200mm MAIN UPRIGHT posts A J DATUM LINE VOY118 VOY118 A J VOY118 VOY1...

Page 12: ...DL 2 GROUND LEVEL All measurements for DEPTHS and HEIGHTS are taken from FINISHED GROUND LEVEL this is labelled as FGL 3 SLIDE OUTLINES The slide OUTLINE has been included to help highlight the orient...

Page 13: ...8 PIRATE SHIP MIDI TIMBER FOUNDATION Details DL FGL SIDE VIEW A B C G I F F J J G I D D E C B A E E VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VOY118 VO...

Page 14: ...pg 14 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER FOUNDATION Details FGL SIDE VIEW DL H H H H VOY118 VOY118 VOY118 VOY118 WOBBLY BRIDGE POSTS...

Page 15: ...pg 15 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER FOUNDATION Details FGL SIDE VIEW DL NET CLIMBER NOTES The NET GROUND ANCHOUR needs to sit 5 10mm below FINISHED GROUND LEVEL...

Page 16: ...SHIP MIDI TIMBER FOUNDATION Details SIDE VIEW DL 1 0M SLIDE FGL NOTES The bottom section of the SLIDE will need to be installed INTO THE GROUND HOLE 600mm x 600mm x 600mm ensure concrete is laid 150m...

Page 17: ...ngled timbers it is essential that these timbers are installed correctly to ensure that PRE ASSEMBLED PANELS meet where intended HEXBOARD FLOORS 4 The floors for the main deck bow stern are NOT drille...

Page 18: ...nels to main posts Attach MAIN PANELS to MAIN POSTS using 16 FM80 SCREWS 1 MPA10 MPA10 MPA11 MPA11 J J D D F F A FGL FACING TOWARDS BOW NOTES All measurements for DEPTHS and HEIGHTS are taken from FGL...

Page 19: ...S to MAIN POSTS using 6 FM80 SCREWS 2 MPA9 MPA9 C C G G A FGL FACING TOWARDS BOW NOTES All measurements for DEPTHS and HEIGHTS are taken from FGL FLOOR HEIGHTS FLOOR HEIGHTS 429mm measurement from GRO...

Page 20: ...20 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Attach the MAIN PANELS to main posts Attach MAIN PANELS to MAIN POSTS using 16 FM80 SCREWS Installation Instructions 3 MPP7 MPS3 MPS3 MPP7 F C D G C D G F M...

Page 21: ...REWS 4 x FM80 WOOD SCREWS Installation Instructions 4 FSU6 FSU6 FSU5 FSU5 NOTES Use the FM180 circled left right Attach the MAIN PANELS to main posts Attach MAIN PANELS to MAIN POSTS using 16 FM180 SC...

Page 22: ...uctions 6 Attach the FLOOR SUPPORTS to main panels Attach FLOOR SUPPORTS using 4 x FM180 WOOD SCREWS 7 FSU3 FSU4 Attach the FLOOR SUPPORTS assembly to main panels Attach FLOOR SUPPORTS using 8 x FM180...

Page 23: ...ons 8 MAIN DECK assembly is complete Please ensure all parts are attached correctly the BOW and STERN assemblies are reliant on the angles of the MAIN DECK being correct Attach the MAIN PANEL to main...

Page 24: ...IN PANEL to main posts Attach MAIN PANELS to MAIN POSTS using 12 FM80 SCREWS Attach the FLOOR SUPPORTS to main panels Attach FLOOR SUPPORTS to using 12 x FM80 SCREWS MPP1 FSL11 FSL10 FSL8 I A FIG 4 Th...

Page 25: ...ttach FLOOR SUPPORTS x 2 using 6 x FM80 SCREWS FSL9 FSL9 Ensure floor supports are positioned as shown SKEW SCREW the FSL8 10 floor supports to the PANELS The FSL11 is to be screwed into the FSL12 flo...

Page 26: ...I TIMBER Installation Instructions 13 14 Attach the FLOOR SUPPORTS to the floor Attach FLOOR SUPPORTS using 8x FM180 SCREWS FSU1 FSU2 Attach the MAIN PANEL to main posts Attach MAIN PANELS to MAIN POS...

Page 27: ...ion Instructions 15 16 Ensure the panel is attached as shown BELOW Attach the MAIN PANEL to main posts Attach MAIN PANELS to MAIN POSTS using 14 FM80 SCREWS MPS4 E F REMINDER Screw through the 45mm x...

Page 28: ...pg 28 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions 17 Attach the MAIN PANEL to main posts Attach MAIN PANELS to MAIN POSTS using 14 FM80 SCREWS MPA12 MPA12 E E E E...

Page 29: ...ttach the FLOOR SUPPORT ASEMBLY Attach MAIN PANELS using 8 FM80 SCREWS FSL13 FSL13 Instructions for the main assembly BOW MAIN DECK STERN have been completed The remainder of the instructions are for...

Page 30: ...pg 30 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER A A Installation Instructions 19 SECTION VIEW of the MAIN ASSEMBLY Check dimensions as shown below FGL SECTION VIEW A A...

Page 31: ...FLOOR 4 to the main deck This is required as the CARGO NET bolts through this floor Attach the CARGO NET to the FSU4 floor support Using 26 x M12 NYLOCS 13 END CAPS SECTION 2 ADDITIONAL PARTS 4 FSU4...

Page 32: ...ch WOBBLY BRIDGE Consists of 2 x HANDRAILS 5 x Pre assembled STEPS inc ropes 1 x Attachment timber 2 x WBR2 ROPES Attach the TIMBER Use 2 x M12x215 CUP SQUARE BOLTS NYLOCS END CAPS to attach the rope...

Page 33: ...VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions c Attach the WOBBLY BRIDGE hand rails Using 8 x FM80 WOOD SCREWS ENSURE The timber is positioned the CORRECT WAY Larger angle cut is the lower...

Page 34: ...sembled STEPS Using 20 x 6x80 RAPID DRIVE SCREWS net holder fixings NOTES Dimensions shown RED are from END OF TIMBER to the CENTRE of the net holder ENSURE Gaps are as shown BLACK this is to ensure n...

Page 35: ...nstructions 24 a b Position and Attach the LOWER HEX BOARD FLOORS Position Position HEX BOARD FLOOR INSTRUCTIONS 1 Position all the floors in each section eg the MAIN DECK before SCREWING INTO POSITIO...

Page 36: ...pg 36 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions c d e Position Position Position 9 10 10 11 11 9...

Page 37: ...pg 37 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions 25 a b Position and Attach the UPPER HEX BOARD FLOORS Position Position 1 2 2 1...

Page 38: ...pg 38 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions d c Position Position 5 3 STERN TRIM PIECE 3 5...

Page 39: ...pg 39 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions FSU7 FSU7 NOTES Screw the FSU7 timbers to the HEX BOARD using 8 x 7 5 x 40 MULTIFIX SCREWS e Position 6 6...

Page 40: ...40 MULTIFIX SCREWS per floor 16 x FM80 WOOD SCREW per floor 8 x 7 5 x 40 MULTIFIX SCREWS per floor 26 Screw the STERN FLOORS to the FLOOR SUPPORTS Using 96 x FM80 WOOD SCREWS 64 x 7 5 x 40 MULTIFIX S...

Page 41: ...pg 41 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions 27 Attach Additional Net Rope AR4 Using 4 x NYLOCS 2 x END CAPS 2 x COVERED END CAP R60 4 AR...

Page 42: ...to the TIMBERS using EYEBOLTS 3 x NYLOCS COVERED END CAP R60 Attach the BOW SHACKLES and RIGGING SCREWS Attach the following BOW SHACKLE to eyebolt RIGGING SCREW to bow shackle SHADE SAIL FIXING POIN...

Page 43: ...leave the RIGGING SCREWS FULLY UNWOUND until all points are attached Move from point to point until sail is attached to each EYEBOLT NOTE The Sail fabric is manufactured to allow STRETCH it will may r...

Page 44: ...VOY118 PIRATE SHIP MIDI TIMBER Installation Instructions 2 AR 31 Attach Additional Net Rope AR3 Using 2x NYLOCS 2 x COVERED END CAP R60 3 AR 32 Attach Additional Net Rope AR2 Using 2x NYLOCS 2 x COVE...

Page 45: ...118 PIRATE SHIP MIDI TIMBER Installation Instructions NOTES Dimensions shown below are from HEX BOARD FLOOR to CENTRE of NET HOLDER FIXINGS 33 Attach Additional Net Rope AR1 x 2 Using 8 x 6 x 80 RAPID...

Page 46: ...CLIMBING BLOCKS to the MAIN DECK Using HEX BOARD CLIMBING BLOCKS 16 x FRONT 16 x BACK 32 x 7 5x60 MULTIFIX SCREW 7 8 MPP MPP NOTES Each CLIMBING BLOCK consists of a FRONT BACK position as shown BELOW...

Page 47: ...x metal ground anchors 1 x platform support fixings included 2 x 7 5 x 60 MULTIFIX SCREW ENSURE The distance between the FIXING PLATE and EDGE OF HEX FLOOR is 39mm below Attach the PLATFORM ATTACHMEN...

Page 48: ...pg 48 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Addition Drawings SIDE VIEW FRONT VIEW...

Page 49: ...pg 49 of 49 REF VOY118 PIRATE SHIP MIDI TIMBER Addition Drawings SITE NOTES PLAN VIEW...

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