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EnderExtender.com – Ender Extender™ 5 Installation Guide

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Summary of Contents for Dual Z

Page 1: ...Demo unit shown may not reflect final product Ender Extender 5 Installation Guide for Dual Z XL and Dual Z XL kits www enderextender com 4 21 21...

Page 2: ...nt Safety Instructions 3 SKILL LEVEL ADVANCED 3 Machine Safety 3 Sharp Edges 3 Electrical Wiring 3 FIRMWARE CHANGES 3 BEFORE YOU BEGIN 4 Ender 5 Machine Overview 4 Step 1 Inventory the Kit Contents 5...

Page 3: ...EnderExtender com Ender Extender 5 Installation Guide Page 2 Document Revision History Date Revision Summary Apr 21 2021 A Initial document...

Page 4: ...friendly edge Electrical Wiring The increased size of the printer will necessitate lengthening some of the wires for the printer s power supply motors and end stop switches Suitable replacement wires...

Page 5: ...ssembly in preparation for installing the kit Inventory all parts of the kit before disassembly of your printer You may need to print a missing part or if there is an issue with the kit contents there...

Page 6: ...ired screws frame parts belts and wires that you need for a typical installation Ender Extender 5XL with Dual Z kit contents Quantity Description Picture 1 Four vertical extrusions 2040 vslot 600mm le...

Page 7: ...de Page 6 1 Front lead screw and rods Lead screw 560 mm 10mm diameter smooth rods 570 mm Lead screw nut 4 M3x6 screws Note Uses 2 Start lead screw and nut 1 set 2 LMK10UU Flange Bearings 8 M4x8 hex ca...

Page 8: ...Page 7 EnderExtender com Ender Extender 5 Installation Guide 1 Heated bed thermistor extension 1 Nozzle heater extension 1 Nozzle thermistor...

Page 9: ...r Extender 5 Installation Guide Page 8 1 Fan 1 extension wire 1 Fan 2 extension wire 4 pcs Stepper motor extensions A Extruder B X Motor C Y Motor D Z Motor 1 set Pulley and belt set 2 2GT pulleys 1 7...

Page 10: ...washers 2 M5 t slot nuts 1 printed spacer 2 flange bearings 2 Rod mounting brackets top bottom 1 set Rod mounting bracket hardware top 2 M5x20 hex cap screws 2 M5 star lock washers 2 M5 t slot nuts 1...

Page 11: ...power is turned off It is believed that with the release of the Ender 5 Pro Creality adopted a two start lead screw which reduces this tendency for the platform to self lower Step 3 Disassemble the En...

Page 12: ...rExtender com Ender Extender 5 Installation Guide 3 Loosen smooth rod mounting screws 4x from top and bottom supports 4 Remove the M3 screws 4x and nuts from the lead screw brass nut 5 Remove the two...

Page 13: ...com Ender Extender 5 Installation Guide Page 12 6 The black carriage plate is ready to be removed 7 Remove the left ride flange bearings We will re use these parts keep them handy Set the black carria...

Page 14: ...screw set screw Be careful Do not strip the head Remove the lead screw from the coupler Set the lead screw aside it will not be reused 9 Remove Top front frame member Remove the M5 2x screw at the top...

Page 15: ...EnderExtender com Ender Extender 5 Installation Guide Page 14...

Page 16: ...com Ender Extender 5 Installation Guide Step 4 Assemble the base plate Step Description 1 Gather required parts Original parts 2 Flange bearings 8 M4x8 screws Kit parts 2 Flange bearings 8 M4x8 screws...

Page 17: ...highly recommended to clean the rods lead screw and bearings Lubricate with your choice of grease 2 Insert bearings into the four corners and attach screws Do not tighten the screws at this time 3 Lo...

Page 18: ...tach the brass nuts and screws The brass nuts should mount from the underside of the plate with the long cylinder portion pointing down Do not tighten the screws at this time Step 5 Assemble the front...

Page 19: ...Attach the M5 t slot nuts leave enough room for mounting on the printer frame extrusion 3 Bottom Rod Mounting Bracket Gather required parts Kit parts 2 M5x20 hex cap screws 2 M5 lock washers 2 M5 t sl...

Page 20: ...19 EnderExtender com Ender Extender 5 Installation Guide Insert the 2 M4x16 hex cap screws into the flange bearing mounting holes and attach to the corresponding holes in the bottom rod mounting brac...

Page 21: ...upport 2 8mm ID flange bearings 1 M5x40 hex cap screw 1 M5 flat washer 2 Affix the M5 lock washers to the M5x20 hex cap screws Insert the M5x20 hex cap screws into the belt tensioner bracket Attach th...

Page 22: ...the bracket Step 7 Mounting the rod brackets to the frame Step Description 1 Locate the top printer frame member that you removed earlier and the recently assembled top rod mounting bracket It may be...

Page 23: ...the bottom frame member Center the part and snug the M5x20 hex cap screws to ensure the bracket does not move easily You may have to loosen these screws later for adjustment 3 Position the assembled...

Page 24: ...Ender Extender 5 Installation Guide 5 Insert the rear 10mm smooth rods through the rear bearings and into the rear rod support mounts 6 Tighten the bottom rear rod support screws first 7 Tighten the t...

Page 25: ...ds into the bottom mounting bracket 9 Insert the rear lead screw through the brass nut turning as needed to raise the carriage plate place the pulley on the end of the lead screw near the Z motor coup...

Page 26: ...n the KFL08 flange bearing set screw so that you can insert the lead screw 11 Position the closed loop belt over the Z motor coupler and the front flange bearing You may need to lift the lead screws o...

Page 27: ...ing the lead screw as needed Loosely tighten the set screw 13 Attach the top front frame member Position the rods inside the cut outs in the rod mounting bracket Ensure the bracket is centered Use a r...

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Page 29: ...ws Tighten as needed 15 Insert the inner M4 button head screws Tighten as needed 16 Turn both front and rear lead screws to move the carriage plate all the way to the top of the printer Using a measur...

Page 30: ...ioner unit in between the Z motor bracket and the left rear rod bracket The set screws in both pulleys should be loose As you perform this step the lead screws may turn which will result in the carria...

Page 31: ...oop the belt over the bearing 19 Check alignment of the belt and pulleys There should be no angle between the pulleys You must align the pulleys so that they are an even height 20 While holding tensio...

Page 32: ...Guide 21 One last time let s check our carriage plate distance front and back Move the X axis front to back to have a solid measuring point Turn the lead screw to move the plate up or down 22 When th...

Page 33: ...ove the end stop switch screw from your original carriage plate and attach it to the new carriage plate 24 Re attach the heated build platform Set the springs in place Carefully lower the build platfo...

Page 34: ...purchased the XL kit your kit includes wire extensions which will all attach at the control board and the original wiring harness Each wire extension is clearly labeled Remove the bottom cover of the...

Page 35: ...rs of the Facebook Group Ender XL Builders Club Most versions of Marlin firmware the firmware installed on all Creality printers support a special Gcode command called M211 which controls the firmware...

Page 36: ...you are using some form of BLTouch or other auto levelling system we are going to assume you ve already learned how to update the firmware so you would be best suited by updating your machine s X Y an...

Page 37: ...gs will allow the printer to print full size on the larger bed However depending on the Cura version you may have another issue where Cura is forcing you to a small printable area defined by the Ender...

Page 38: ...Page 37 EnderExtender com Ender Extender 5 Installation Guide...

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