Crane SGV3032L Installation Manual Download Page 3

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USER GUIDE

Congratulations  on  your  purchase  of  a  Barnes 

Ultra

GRIND™  grinder  pump  system.  With 

proper  care  and  by  following  a  few  simple 
guidelines  your  grinder  pump  will  give  you 
many years of dependable service.

Use and Care

The 

Ultra

GRIND  grinder  pump  station  is 

designed to handle routine, domestic sewage. 
Solid  waste  materials  should  be  thrown  in  the 
trash. While your station is capable of accepting 
and  pumping  a  wide  range  of  materials, 
regulatory  agencies  advise  that  the  following 
items should not be introduced into any sewer 
either  directly  or  through  a  kitchen  waste 
disposal:

• Glass
• Metal
• Diapers
• Socks, rags or cloth
• Plastic objects (e.g., toys, utensils, etc.)
• Sanitary napkins or tampons

In addition you must 

NEVER

 introduce into any 

sewer:

• Explosives
• Flammable Material
• Lubricating Oil and/or Grease
• Strong Chemicals
• Gasoline

General Information

Your home wastewater disposal service is part of 
a low pressure sewer system. The key element 
in this system is the Barnes 

Ultra

GRIND grinder 

pump station. The basin collects all wastewater 
from  the  house. The  solids  in  the  sewage  are 
then ground to a small size suitable for pumping 
in the slurry.

The grinder pump  generates suffi  cient
pressure to pump this slurry from your home to
the wastewater plant.

Power Failure

Your  grinder  pump  cannot  dispose  of 
wastewater or provide an alarm signal without 
electrical  power.  If  electrical  power  service  is 
interrupted,  keep  water  usage  to  a  minimum.

Warranty

Your grinder pump is furnished with a warranty 
against defects in material or workmanship. A 
properly completed 
Start-Up/Warranty  Registration  form  must  be 
on fi le at the Barnes factory in order to activate 
your warranty. In addition your pump must be 
installed  in  accordance  with  the  installation 
instructions.
If  you  have  a  claim  under  the  provisions 
of  the  warranty,  contact  your  local  Barnes 
Distributor.
When contacting your representative for service, 
please  include  your  station  serial  number, 
pump model number, and pump serial number.

For future reference, record the following 
information:
Station Serial No:

Pump Model No:

Pump Serial No:

Local Distributor:

Distributor Telephone:

USER GUIDE

Summary of Contents for SGV3032L

Page 1: ...t program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 113317 Rev Z Series SGV 3 5 7 5HP 60Hz 3450RPM 1 7 2 8 4 2HP 50Hz 2850RPM Manual Index...

Page 2: ...RNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repa...

Page 3: ...he Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Page 4: ... 30Ft 9m Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 10 4 8 4 6 4 Type SOW or SOOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase NEMA B Three Phas...

Page 5: ... 4 SOW 0 75 19 3 37 3 28 SGV75Z2L 202 91 6 4 2 380 415 3 50 2850 K 9 3 57 0 10 4 SOW 0 75 19 1 88 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor Optional Temperature sensor Only cord for SGV5002L SGV5022L is 14 2 SOW 0 55 02 O D Optional Temperature sensor Only cord for all other models is 14 3 SOW 0 55 02 O D Optional Moisture and Temperature sen...

Page 6: ...Ohio telephone 937 778 8947 or in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble...

Page 7: ...or housing 10 to make sure it is clean and clear light amber in color and free from suspended particles Milky white oil indicates the presence of water Oil level should be just above the motor when pump is in vertical position Testing Oil 1 Place pump on it s side remove pipe plug 36 from motor housing 10 and drain oil into a clean dry container 2 Check oil for contamination using an oil tester wi...

Page 8: ...ated and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 36 from motor housing 10 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed...

Page 9: ...9 SGV5002L SGV5022L ONLY CONTROL Small Cable Temperature Sensor CONTROL Small Cable Moisture Temperature Sensors ...

Page 10: ...10 ALL EXCEPT SGV5002L SGV5022L ...

Page 11: ...11 ...

Page 12: ... Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits ...

Page 13: ... NO SGV3072L 111608 SGV3062L 111612 SGV3032L 111609 SGV3042L 111610 SGV3052L 111611 MODEL PART NO SGV5002L 115657 SGV5022L 115658 SGV5062L 111619 SGV5032L 111616 SGV5042L 111617 SGV5052L 111618 MODEL PART NO SGV7532L 111613 SGV7542L 111614 SGV7552L 111615 ...

Page 14: ...adial Cutter 33 2 070707 Shim 010 34 1 070702 Washer SS 35 1 070703 Screw 3 8 16 x 1 75 SS 36 4 003217 Pipe Plug 2 replaced by Opt Moist sensor 42 37 1 2 61 6 Ground Screw ITEM QTY PART NO DESCRIPTION 38 4 Qts 1 Qts 029034 029034 Motor Cooling Oil Seal Cavity 39 2 070108 070108A Wire Assy M S 5HP 1Ph Only Wire Assy Moisture Sensor 40 1 070712 Seal Outer C C B STD 41 1 131 1 Screw 5 16 18 x 1 25 SS...

Page 15: ...18 x 1 SS 56 1 105111A 105111 Ground Wire Assy Ground Wire Assy Opt Moist sensor only Contact your local Distributor or the Factory for other impeller sizes seal materials cord lengths and other optional equipment Oil capacity shown is for the smallest HP motor as HP increases oil capacity decreases MOVEABLE ASSEMBLY P N 116728 PARTS LIST For 3 5 7 5HP SGV Grinders C Channel Basin Package ITEM QTY...

Page 16: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Page 17: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 18: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Page 19: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 20: ...Notes ...

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