Crane SGV3032L Installation Manual Download Page 2

2

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc.
 2001, 2002, 2003, 7/2004, 11/2004, 7/05, 8/05, 11/05, 1/06, 6/06, 9/06 , 11/06 

 

 

 

Alteration Rights Reserved

Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair 
pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or 
the Canadian Electrical Code (CEC) and all applicable 
state, province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, 
other materials or substances such as are uncommon in 
domestic sewage from entering the system.

During power black-outs, minimize water consumption at the 
home(s) to prevent sewage from backing up into the house.

Always keep the shut-off  valve completely open when system is 
in operation (unless advised otherwise by the proper authorities). 
Before removing the pump from the basin, be sure to close the 
shut-off  valve. (This prevents backfl ow from the pressure sewer.)

Keep the control panel locked or confi ned to prevent 
unauthorized access to it.

If the pump is idle for long periods of time, it is advisable to start 
the pump occasionally by adding water to the basin.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may 
whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. DO NOT insert fi ngers in pump with power 
connected.

Make sure lifting handles are securely fastened each time before 
lifting. Do not operate pump without safety devices in place. 
Always replace safety devices that have been removed during 
service or repair.

Do not exceed manufacturers recommendation for maximum 
performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, 
fall or slide.

Cable should be protected at all times to avoid punctures, cut, 
bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 
connections should be made per the NEC or CEC 
and applicable state or province and local codes. 
Requirements may vary depending on usage and 
location.

Submersible Pumps are not approved for use in 
swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

Do not remove cord and strain relief. Do not connect conduit to 
pump. 

Products Returned Must Be Cleaned, Sanitized, Or 
Decontaminated As Necessary Prior To Shipment, To 
Insure That Employees Will Not Be Exposed To Health 
Hazards In Handling Said Material. All Applicable Laws 
And Regulations Shall Apply.
 
Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

A pump that is intended to pump sewage or effl  uent 
shall be installed in a tank that is vented in accordance 
with local plumbing codes and is not classifi ed as 
hazardous in accordance with the National Electrical 
Code, ANSI/NFPA 70 unless it is specifi cally marked for 
such use.

SAFETY FIRST!

Hazardous 

fl

 uids can 

cause 

fi

 re or explo-

sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous 

fl

 uids can Hazard-

ous pressure, eruptions 
or explosions could cause 
personal injury or property 

damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

ATTENTION

Summary of Contents for SGV3032L

Page 1: ...t program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 113317 Rev Z Series SGV 3 5 7 5HP 60Hz 3450RPM 1 7 2 8 4 2HP 50Hz 2850RPM Manual Index...

Page 2: ...RNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repa...

Page 3: ...he Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Page 4: ... 30Ft 9m Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 10 4 8 4 6 4 Type SOW or SOOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase NEMA B Three Phas...

Page 5: ... 4 SOW 0 75 19 3 37 3 28 SGV75Z2L 202 91 6 4 2 380 415 3 50 2850 K 9 3 57 0 10 4 SOW 0 75 19 1 88 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor Optional Temperature sensor Only cord for SGV5002L SGV5022L is 14 2 SOW 0 55 02 O D Optional Temperature sensor Only cord for all other models is 14 3 SOW 0 55 02 O D Optional Moisture and Temperature sen...

Page 6: ...Ohio telephone 937 778 8947 or in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble...

Page 7: ...or housing 10 to make sure it is clean and clear light amber in color and free from suspended particles Milky white oil indicates the presence of water Oil level should be just above the motor when pump is in vertical position Testing Oil 1 Place pump on it s side remove pipe plug 36 from motor housing 10 and drain oil into a clean dry container 2 Check oil for contamination using an oil tester wi...

Page 8: ...ated and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 36 from motor housing 10 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed...

Page 9: ...9 SGV5002L SGV5022L ONLY CONTROL Small Cable Temperature Sensor CONTROL Small Cable Moisture Temperature Sensors ...

Page 10: ...10 ALL EXCEPT SGV5002L SGV5022L ...

Page 11: ...11 ...

Page 12: ... Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits ...

Page 13: ... NO SGV3072L 111608 SGV3062L 111612 SGV3032L 111609 SGV3042L 111610 SGV3052L 111611 MODEL PART NO SGV5002L 115657 SGV5022L 115658 SGV5062L 111619 SGV5032L 111616 SGV5042L 111617 SGV5052L 111618 MODEL PART NO SGV7532L 111613 SGV7542L 111614 SGV7552L 111615 ...

Page 14: ...adial Cutter 33 2 070707 Shim 010 34 1 070702 Washer SS 35 1 070703 Screw 3 8 16 x 1 75 SS 36 4 003217 Pipe Plug 2 replaced by Opt Moist sensor 42 37 1 2 61 6 Ground Screw ITEM QTY PART NO DESCRIPTION 38 4 Qts 1 Qts 029034 029034 Motor Cooling Oil Seal Cavity 39 2 070108 070108A Wire Assy M S 5HP 1Ph Only Wire Assy Moisture Sensor 40 1 070712 Seal Outer C C B STD 41 1 131 1 Screw 5 16 18 x 1 25 SS...

Page 15: ...18 x 1 SS 56 1 105111A 105111 Ground Wire Assy Ground Wire Assy Opt Moist sensor only Contact your local Distributor or the Factory for other impeller sizes seal materials cord lengths and other optional equipment Oil capacity shown is for the smallest HP motor as HP increases oil capacity decreases MOVEABLE ASSEMBLY P N 116728 PARTS LIST For 3 5 7 5HP SGV Grinders C Channel Basin Package ITEM QTY...

Page 16: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Page 17: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 18: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Page 19: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 20: ...Notes ...

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