background image

3

Please Read This Before Installing Or Operating Pump. This 
information is provided for 

SAFETY

 and to 

PREVENT EQUIPMENT 

PROBLEMS.

 To help recognize this information, observe the 

following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION!

 Warns about hazards that 

can or will cause minor

 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING!

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi 

ed personnel should install, operate and repair 

pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.

WARNING !

 To reduce risk of electrical shock, pumps and 

control panels must be properly grounded in accordance 
with the National Electric Code (NEC) or the Canadian 
Electrical Code (CEC) and all applicable state, province, 
local codes and ordinances. Improper grounding voids 
warranty.

WARNING!

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag. 

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION !

 Never operate a pump with a plug-in  type 

power cord without a ground fault  circuit interrupter.

 

CAUTION !

 Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing.

 

WARNING !

 Do not pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

 

CAUTION !

 

Do not

 block or restrict discharge hose, as 

discharge hose may whip under pressure.

 

WARNING !

 Do not wear loose clothing that may  

become entangled in moving parts.

  

WARNING !

 Keep clear of suction and discharge 

openings. 

DO NOT 

insert fi ngers in pump with power 

connected.  

Always wear eye protection when working on pumps. 

Make sure lifting handles are securely fastened each 

 

time before lifting. 

DO NOT

 operate pump without safety 

devices in place. Always replace safety devices that 

 

have been removed during service or repair. Secure the 
pump in its operating position so it can not tip over, fall  
or slide.

 

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor  
to overheat.

 

DO NOT

 remove cord and strain relief. 

DO NOT

 connect 

conduit to pump.

 

WARNING !

 Cable should be protected at all times to  

avoid punctures, cut, bruises and abrasions. Inspect 
frequently. Never handle connected power cords with 

 

wet hands.

 

WARNING !

 To reduce risk of electrical shock, all  wiring 

and junction connections should be made per  the NEC 
or CEC and applicable state or province and  local 
codes. Requirements may vary depending on  usage 
and location.

 

WARNING!

 Submersible Pumps are not approved for 

 

use in swimming pools, recreational water installations 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

  

WARNING!

 Products returned must be cleaned, 

sanitized, or decontaminated as necessary prior to 
shipment, to insure that employees will not be exposed 
to health hazards in handling said material. All Applicable 
Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in  potable water 
applications. For non-leaded copper  alloy materials of 
construction, please contact factory.

 

Crane Pumps & Systems, Inc. is not responsible for 
losses, injury, or death resulting from a failure to observe 
these safety precautions, misuse or abuse of pumps or 
equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Summary of Contents for DEMING 5460 Series

Page 1: ...s such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120024 Rev C Series 5460 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL Vertical Process Pumps Manual Index ...

Page 2: ...ervice Centers B BEFORE YOU BEGIN 4 C INSTALLATION 4 D DIRECTION OF ROTATION 4 E OPERATION 4 F PUMP ADJUSTMENT 5 G IMPELLER ADJUSTMENT 5 H DISCHARGE PIPE 5 I LUBRICATION 5 J GENERAL MAINTENANCE REPAIRS 5 K FOR INSPECTION OR REPAIR OF LIQUID END 5 6 L TO INSPECT BALL BEARINGS SEAL OR SHAFT 6 M TO REASSEMBLE BALL BEARINGS AND SEALS 6 7 N ASSEMBLY OF LIQUID END 7 O CHAIR BRACKET MOUNTING 7 8 P LOCATI...

Page 3: ...ings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed...

Page 4: ... motor the motor shaft must be carefully aligned with pump shaft before installing flexible shaft coupling See Chair Bracket Mounting C INSTALLATION 1 Carefully lower the assembled pumping unit into the tank or pit The base plate 23 must rest evenly at all points and must be level before it is bolted to the foundation Shim and grout to level the base plate Install foundation bolts 2 If motor and s...

Page 5: ...eved Tighten the bottom pipe lock nut when maximum shaft freedom has been accomplished and make sure that the top pipe lock nut is tight An accurate check of the impeller and pump alignment can be established by the use of a watt meter to measure the minimum power requirement of the motor I LUBRICATION The pump bearings 18 and 16 and the lip seals 47 and 49 were properly lubricated at the factory ...

Page 6: ...Press new bushing into the throttle housing 99 aligning the slot with the cap screw 218 then tighten cap screw until firm Slide deflector 40 from the shaft L TO INSPECT BALL BEARINGS SEALS OR SHAFT 1 Remove Liquid end assembly 2 Remove coupling 42 and key 46 from shaft 6 3 Remove cap screws 221 and nuts 261 and lift driver pedestal 81 from frame 19 4 Remove cap screw 213 Unscrew the 3 lock nuts 20...

Page 7: ...s 3 4 170 Ft lbs 5 Place gasket 73 on suction cover 9 Position cover against the casing 1 and replace and tighten cap screws 215 O CHAIR BRACKET MOUNTING See page 8 The foot mounted horizontal type motor and flexible shaft coupling are shipped unmounted and must be mounted on the pump prior to installation of the pump Mount the pump half coupling on the pump shaft 6 and the motor half coupling on ...

Page 8: ...tion 3 Not enough pressure a Air in water b Mechanical defects c Impeller diameter too small d Wrong direction of rotation e Impeller not properly adjusted f Discharge head line friction lower than expected 4 Pump takes too much power a Speed too high for required head and capacity b Head lower than rating pumps to much water c Liquid either viscous or heaver than water or both d Mechanical defect...

Page 9: ...9 Bearing Cover Seal 069 Bearing Lock Washer 073 Gasket 081 Drive Pedestal 099 Throttle Housing 101 Column 105 Discharge Elbow 161 Discharge Pipe 204 Adjusting Lock Nut 212 Cap Screw 213 Cap Screw 215 Cap Screw 218 Cap Screw 219 Cap Screw 221 Cap Screw 228 Motor 241 Gasket 242 Grease Fitting 252 Throttle Bushing 258 Hex Nut 260 Cap Screw 261 Hex Nut 265 Cap Screw 267 Cap Screw 268 Cap Screw 269 Co...

Page 10: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 11: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 12: ...Notes ...

Reviews: