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4

4.  Build a dam around sub-base at least 2” high for 
 

grouting in with thin cement and after cement has 

 

hardened, tighten anchor bolts.

5.  Recheck alignment at drive coupling. Any misalignment
 

now apparent should be corrected by metal shims 

 

under pump or motor. When properly aligned, pump 

 

shaft should turn freely by hand.

6.  A foot valve and strainer must be installed on the lower 
 

end of the suction pipe to keep pump completely 

 

fi lled with liquid when the pump is used under suction 

 

lift conditions. Connect suction pipe to pump casing.

 

When a foot valve is used, it is 

absolutely necessary 

 

to install a check valve

 in the discharge line near the 

 

pump to prevent possible broken casing due to line 

 

shock or surge when the pump stops. A gate valve 

 

should also be installed in the discharge line. Connect 

 

discharge pipe to pump casing.

 

It is very important that the suction and discharge pipes

 

“line up” naturally with the pump. DO NOT “pull” pipes 

 

into position with fl ange bolts. Support pipes 

 

independently of the pump to eliminate all strain on 

 

the pump casing. Select discharge pipe size so velocity

 

is under 8 feet per second. Avoid sharp changes in 

 pipe 

sizes.

7.  After pipes have been connected to pump, check 
 

alignment at drive coupling. Correct any changes with 

 

metal shims as in section “C”.

8.  Check motor nameplate for electrical characteristics. 
 

Be sure they are the same as the rating of the electrical

 

power available. Connect power lines to motor in accord

 

with wiring diagram on the motor and test motor 

 

rotation, should turn in the direction indicated by arrow 

 

cast on pump casing.

9.  Fill pump (and suction pipe) with water. Close discharge 
 

gate valve and start pump. When pump is up to speed, 

 

slowly open the discharge valve to obtain desired 

 

capacity and pressure.

D - LUBRICATION

The ball bearings (16) and (18) are double sealed and 
lifetime lubricated by the manufacture before shipment. 
Under normal operating conditions no further lubrication 
is required. Any motor lubrication should be in accord with 
motor manufacturer’s recommendations.

Figure 3

PERFECT

ALIGMENT

PARALLEL

MISALIGNMENT

ANGULAR

MISALIGNMENT

Summary of Contents for Deming 3904 Series

Page 1: ... Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 119996 Rev E Series 3904 3914 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End suction Centrifugal Pumps Manual Index ...

Page 2: ...nd discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or sl...

Page 3: ...Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada Inc Bramton Ontario 905 457 6223 B BEFORE YOU BEGIN Motor driven pumps are carefully aligned on sub base before shipment However after they are placed upon the foundation and sub base is bolted down the alignment must be rechecked and in MOST CASES it will be found necessary to carefully realign the unit Quite of...

Page 4: ...n with flange bolts Support pipes independently of the pump to eliminate all strain on the pump casing Select discharge pipe size so velocity is under 8 feet per second Avoid sharp changes in pipe sizes 7 After pipes have been connected to pump check alignment at drive coupling Correct any changes with metal shims as in section C 8 Check motor nameplate for electrical characteristics Be sure they ...

Page 5: ...n Special precaution should be taken to keep ball bearing dirt free in or out of the pump Any parts which are excessively worn or deteriorated should be replaced with new parts from the factory IF IT IS MORE CONVENIENT TO DISMANTLE THE PUMP WITHOUT DISCONNECTING THE SUCTION AND DISCHARGE LINE IT IS POSSIBLE TO DO SO AS FOLLOWS 1 Drain Pump 2 Remove cap screws 212 from casing 1 3 Pull the frame 19 ...

Page 6: ...tion couter c Air leaks in suction pipe or stuffing box d Suction lift too high over 15 feet check with vacuum gauge e Impeller partially plugged f Not enough suction head for hot water g Mechanical defects 1 Impeller worn or damaged 2 Casing worn h Foot valve too small i Foot valve not immersed deep enough k Wrong direction rotation 3 Not Enough Pressure a Air in water b Mechanical defects c Impe...

Page 7: ...16 Ball Bearing Inboard 18 Ball Bearing Outboard 19 Frame 24 Impeller Nut 40 Deflector 73 Gasket ITEM No DESCRIPTION 89 Seal 123 Bearing Cover 170 Adapter 171 Adapter 212 Cap Screws 213 Machine Screws 216 Pipe Plug 229 Shakeproof Washer 342 Set Screws ...

Page 8: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 9: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 10: ...Notes ...

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