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Crane BARNES RAZOR ZOGP Series, Installation Manual

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Crane BARNES RAZOR ZOGP Series Installation Manual Download Page 1

A Crane Co. Company

INSTALLATION MANUAL

Submersible Two-Stage Grinder Pump

IMPORTANT! 

Read all instructions in this manual before operating pump.

 

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

 

product changes may occur. As such Crane Pumps & Systems reserves the right to 

 

change product without prior written notification.

420 Third Street   

83 West Drive, Bramton

Piqua, Ohio 45356 

Ontario, Canada L6T 2J6

Phone: (937) 778-8947 

Phone: (905) 457-6223

Fax: (937) 773-7157 

Fax: (905) 457-2650

www.cranepumps.com

Form No. 145629-Rev. A

Series: ZOGP

This product may be covered by one or more of the following patents and other patent(s) pending: Patent Pending

Summary of Contents for BARNES RAZOR ZOGP Series

Page 1: ...hanges may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 145629 Rev A Series ZOGP This product may be covered by one or more of the following patents and other pa...

Page 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Page 3: ...em is the Barnes Razor grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical po...

Page 4: ...N Hardware 300 series stainless steel CORD ENTRY Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz 2875 RPM 50Hz UPPER BEARING Design Single Row Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Ball Lubrication Oil Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel Cage Induction Insulation Class F SING...

Page 5: ... ESPS Level Control Sold Separately ZOGP20__CT Threaded Shown with optional NPT BSP Threaded ZOGP20__L inches mm 26 95 684 47 23 32 592 11 13 283 8 18 208 8 87 225 4 44 113 1 25 NPT FEMALE 5 72 145 23 70 602 9 56 243 3 69 94 10 56 268 7 37 187 ...

Page 6: ...p Model HP Phase Volts Frequency Breaker Size ZOGP2072_ _ 2 1 208 240 60 25 ZOGP2082_ _ 2 3 208 240 60 15 ZOGP2042_ _ 2 3 480 60 10 ZOGP20X2_ _ 2 1 230 50 25 ZOGP20Y2_ _ 2 3 220 50 15 ZOGP20Z2_ _ 2 3 380 50 10 The nameplate is located on the side of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the ...

Page 7: ...SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharge piping should be as short as possible Both a check valve and a shut off valve are required for each pump being used The check valve is used to prevent backflow into the sump Excessive backflow can cause flooding and or damage to the pump The shut off valve is used to stop sys...

Page 8: ...g into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing Pump Power Large Pin furthest from discharge Level Control Small Pin closest from discharge Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control ...

Page 9: ...RE 6 Single phase 240 Volt AC 60Hz L Series 12 3 SOW FIGURE 6b Temperature Sensors FIGURE 6c Three Phase 200 240 Volt AC FIGURE 6d Three Phase 460 Volt AC FIGURE 6a Single phase 240 Volt AC External Capacitor ...

Page 10: ...10 Single phase 240 Volt AC 60Hz AUE CC CE CO CT Series 12 5 SOW FIGURE 7 Wiring Harness Item 54 on Figure 8 ...

Page 11: ...nd freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate ...

Page 12: ...12 FIGURE 8 3 1 2 4 5 6 7 8 9 10 11 9 13 12 14 15 9 16 Torque all 1 4 20 bolts to 79 in lb ...

Page 13: ...TG 60HZ 7 1 2 31003 160 O RING 160 BUNA 5 237ID 8 1 141646 VOLUTE OGP 60HZ 9 10 11 30 1 SCREW SKHD 1 4 20 750 18 8SS 10 1 141658 IMP OGP 1ST STG 60HZ 11 1 145173 ASSY COVER CUTTER LF 12 1 141653 CUTTER AXIAL 440C 13 A R 143567 005 143567 015 143567 030 143567 060 Shims 14 1 11 34 1 SCREW SKHD 1 4 20 1 50 15 1 145549 BASE PUMP SS 16 A R 30237 LOCTITE RC609 17 NOT SHOWN 145400 CAP START 300V 250MF 1...

Page 14: ... 3 1 2 7 1 3 4 5 6 2 ITEM QTY PART NO DESCRITION 1 1 See Page 13 ASSY DRIVER RAZOR 2 1 2 31003 222 O RING 222 BUNA 1 484ID 3 1 141707C ASSY DISCHARGE C CHANNEL 4 4 143993 BRACKET DISCHARGE 5 1 11 30 1 SCREW SKHD 1 4 20 750 18 8SS 6 1 11 32 1 SCREW SKHD 1 4 20 875 18 8SS 7 1 143577 SPACER DISCHARGE BUNA C Channel Discharge BSP NPT Discharge PARTS KITS C Channel Kit P N 141707C KIT Item s 2 3 4 5 6 ...

Page 15: ...15 Typical Wiring Diagram Generic PUMP ...

Page 16: ...ontrol panel 2 Pole 20 AMP Ordered Separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Page 17: ...17 FIGURE 7 NOTE DETERMINE IF THE PACKAGE CONTAINS AN EQD QUICK DISCONNECT IF SO GO TO PAGES 14 FIGURE 8 TIE BOTH BARE GROUND WIRES W GREEN PUMP GROUND ...

Page 18: ...18 FIGURE 8 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD ...

Page 19: ...pecifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CON...

Page 20: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 21: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 22: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

Page 23: ...Notes ...

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