Crane BARNES PRESSURE SYSTEMS ULTRA GRIND Simplex 130961 Installation Manual Download Page 5 | Manualshive

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5

CHART 1

BALLAST (in cubic yards)

BASIN

I.D.

BASIN HEIGHT

48”

72”

24”

0.30

0.46

CHART 3

INLET SPECIFICATIONS

INLET PIPE SIZE

HOLE SAW SIZE

FLEXIBLE INLET COLOR

4.00” - SDR35

5”

Maroon

CORD GRIP CHART

NPT SIZE

DRILL SIZE

3/4

59/64” (.921”) Dia.

Grip size is found on hex flat of cord grip.

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Summary of Contents for BARNES PRESSURE SYSTEMS ULTRA GRIND Simplex 130961

Page 1: ...t changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 130968 Rev F Simplex Flex Hose System For Pump Series OGP with ESPS 150 Basin PKG P N s 130961 ...

Page 2: ...lack outs minimize water consumption at the home s to prevent sewage from backing up into the house Always keep the shut off valve completely open when system is in operation unless advised otherwise by the proper authorities Before removing the pump from the basin be sure to close the shut off valve This prevents backflow from the pressure sewer Keep the control panel locked or confined to preven...

Page 3: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Page 4: ...EFORE STARTING YOUR INSTALLATION SEE TOOL AND MATERIAL LISTS DETERMINE THE BALLAST REQUIREMENTS FOR YOUR PARTICULAR BASIN SIZE SEE CHART 1 USE ONLY THE ELECTRIC CABLE SPECIFIED IN CHART 2 DO NOT USE ANY OTHER CABLE TOOLS REQUIRED LIST NOT INCLUDED 7 16 1 2 9 16 WRENCHS OR SOCKETS REGULAR SCREWDRIVER HOLESAW FOR INLET AND CORD GRIP SEE CHART ON PAGE 5 WIRE STRIPPERS 10 AWG TO 18AWG PIPE WRENCH CORD...

Page 5: ...SIN I D BASIN HEIGHT 48 72 24 0 30 0 46 CHART 3 INLET SPECIFICATIONS INLET PIPE SIZE HOLE SAW SIZE FLEXIBLE INLET COLOR 4 00 SDR35 5 Maroon CORD GRIP CHART NPT SIZE DRILL SIZE 3 4 59 64 921 Dia Grip size is found on hex flat of cord grip ...

Page 6: ...6 Location of Basin And Control Panel FIGURE 1 ...

Page 7: ...ift The Basin On Units With Pre cast Ballast Per Figure 3b Once Set Make Sure The Rim Of The Basin Is Roughly 2 Above Grade To Prevent Ground Water Infiltration If the basin must be removed to adjust hole depth or level be certain to use the appropriate method as outlined above Damage to the basin through the use of improper handling techniques will NOT be warranted by Barnes STEP 1 Hole Excavatio...

Page 8: ...ndant Check Valve Backfill Around The Basin per specifiation ASTM D2321 Backfill Around The Basin To A Level Just Below Where The Inlet Will Enter The Basin All discharge piping and valves should be below local frost depth If burial depth is above frost depth piping should be insulated Before hydrostatic checking of lateral line 150 PSI Max close the shut off valve inside the station This will avo...

Page 9: ...t Not Yet Connected Shown For Reference Only Allow Approximately 7 Feet of Cable Inside the Basin to Allow for Wiring and Cover Removal FIGURE 5a To Field Install Cord Grip 1 Drill 59 64 hole through basin wall 2 FROM INSIDE tap hole NPT being careful to run tap to a depth 1 2 threads shallow 3 Thread cord grip body into hole FROM INSIDE of tank and tighten until hex shoulder bottoms out on tank w...

Page 10: ...O ALARM BOX Strip the outer jacket of the cord or cable back about six inches making sure not to damage the individual leads Strip about of the insulation off the ends of the individual leads Wire per the illustration below FIGURE 6 ...

Page 11: ...ptions for running cable from the service supply to the alarm panel A 1 10AWG cable with four conductors plus a ground 5 separate leads OR B 1 10AWG two conductor with ground and 1 14AWG two conductor with ground properly sized for the rated loads to be used between the service supply panel and station electrical panel 6 leads total with two being ground leads STEP 5 WIRING SERVICE DROP TO ALARM B...

Page 12: ...e short end behind the fixed part of the rope 4 Bring end around and back into the loop 5 Pull on the fixed end of the rope away from the loop to tighten the knot NEVER LOWER OR RAISE PUMP BY THE CORD Secure pump base with hardware provided Assemble pipe and check valve to pump and secure with bracket and u bolt Using the four band clamps and ESPS mounting bracket first attached the bracket to the...

Page 13: ... see Figures 4 5 Tighten bolts on compression flange until flush with motor housing Pump Power Large Pin Level Control Small Pin Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control FIGURE 9 FIGURE 10 Automatic Pumps STEP 7 Pump Level Control Wiring ...

Page 14: ...e nut assembly as shown and secure to other end of the flex hose assembly Secure pump cord s and hose assembly so they will not fall into basin and lower into basin Follow all O S H A guidelines NEVER LOWER OR RAISE PUMP BY THE CORD Attach union on flexible hose to station shut off valve Do not over tighten as this may fracture or break the union nut STEP 8 Setting Pump Into Basin ...

Page 15: ...e A Minimum 1 8 Per Foot Drop If required only use 45 elbows Proper Backfill Should Be Done To Prevent Excessive Damage From Settling Per ASTM D 2321 As Outlined for Bedding Backfill Material Should Be Free Of Large Rocks Ice And Trash Slope Finish Grade Away From Basin FIGURE 14 FIGURE 12 FIGURE 13 See CHART 3 on page 5 for inlet hole saw size ...

Page 16: ...ons Through The Basin Wall Sealed Water tight Are All Piping Connections Tight And Required Valves Installed Properly Has A Minimum Of 32 Inches Of Water Been Put Into The Tank Has The Vent Been Installed On The Cover If Required Polycover Have Vent Factory Installed Verify All Valves Are Open ELECTRICAL QUESTIONS Are All Of The Cord Grips Tight Are All Wiring Connections Secured Are All Cords Sec...

Page 17: ...17 Basin Package Exploded View FIGURE 17 ...

Page 18: ...FNPT x FNPT 1 23 3 131836 Washer 1 00 O D x 34 I D x 05 18 8 SS ITEM No QTY PART No Description 24 1 130978 Base Grinder CI 25 1 099210 U Bolt 2 x 5 5 16 18 26 1 102174 Nipple Pipe 1 11 304SS 27 1 089062 Block Kwik Small 28 1 075476 Nipple Close 1 NPT 304SS 29 1 1 156 1 Screw HXHD 5 16 18 750 30 2 15 23 1 Nut Hex 16 31 4 15 19 1 Nut Hex 5 16 18 32 4 131023 Cap Vinyl Base Grinder CI 33 1 095031 Was...

Page 19: ...ION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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