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In this condition, when the AC power 
is returned to the unit, a “Battery” 
alarm will continue to sound. The 
battery may need a longer period to 
recharge.

For a fast recharge, an automotive 
or marine battery charger can be 
used to recharge the battery. When 
another charger is used, disconnect 
the controller from the battery.

TO CHECK FOR CABLE OR 

TERMINAL PROBLEMS

IMPORTANT; REVIEW THE 
SAFETY INSTRUCTIONS 
BEFORE YOU PROCEED

1.  Unplug the charger cord from the
 wall 

outlet.

2.  Remove the battery cables and
 

clean the battery posts with a 

 

battery post terminal cleaner or a

 

wire brush and a 50/50 solution of

 

water and baking soda. Do not 

 

allow the soda water to enter the 

 

battery. Thoroughly dry the posts 

 

and apply a thin coat of petroleum 

 

jelly or another terminal protective 

 material.

3.  Clean the corrosion off of the
 

connectors on the end of the 

 

battery wires. Use a stiff brush 

 

or sand paper.

4.  Replace the battery cables, 
 

BLACK to the POSITIVE (+) post,

 

and WHITE to the NEGATIVE (-)

 post.

5.  Plug the charger into the wall
 outlet.

6.  You may have to press the
 

“RESET” button to silence the

 pumping 

alarm.

REPLACING THE BATTERY

IMPORTANT: REVIEW THE 
SAFETY INSTRUCTIONS 
BEFORE YOU PROCEED.

1.  Unplug the charger from the wall
 outlet.

2.  Remove the battery cables from
 

the battery posts.

3.  Coat the new battery terminals
 

with petroleum jelly and replace 

 

the battery cables, BLACK to the

 

POSITIVE (+), post and WHITE to

 

the NEGATIVE (-) post.

4.  Plug the charger into the wall
 outlet.

5 . You may have to press the reset
 

button to silence the pumping 

 alarm.

TEST BUTTON

The TEST button may be used to 
check the pump and system. Push 
the TEST button. This will activate 
the pump for as long as you hold the 
button.

TESTING THE FLOAT SWITCH

Lift the fl oat up and let go. This will 
activate the pump. The control unit 
will run the pump for approximately 
40 seconds so it can empty all the 
water in the sump pit. If there is no 
water in the sump, the pump can run 
dry for this amount of time. The alarm 
will sound and the pump light will 
go on. After the pump has stopped, 
push the reset button to silence the 
alarm. If the RESET button is pressed 
before the pump has stopped, the 
alarm will go off temporarily. Wait 
for the pump to stop pumping, then 
push the RESET button to completely 
silence the alarm.

Summary of Contents for BARNES BUS Series

Page 1: ...Pumps Systems Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 1806006 Rev F Series BUS ...

Page 2: ...wer draw from other appliances on the same circuit Personal Precautions Wear eye protection and avoid touching your eyes while working near the battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 10 minutes and get medical attention Never smoke or allow a spark or flame in the vicinity ...

Page 3: ...ry and power conditions constantly It will also detect irregularities sounds an alarm and pinpoints problems and solutions on the control panel The alarm will sound to these potential problems Battery needs water Battery is old and needs to be replaced Battery is discharge Battery is defective Power plug is out of wall Power is out Charger needs to be replaced Pump has been activated MODEL NUMBER ...

Page 4: ... the controller and the float switch 1 Battery cap for the sensor 1 Battery charger You will also need to supply A deep cycle marine battery Do not use a sealed or maintenance free battery 1 1 4 1 1 2 PVC pipe and fittings depending on the installation method you choose PVC cement and primer A rubber union with hose clamps or a Y connector and two 2 check valves depending on the installation metho...

Page 5: ...re so that the plug on the end will not fall into the sump Attach the wire to the pipe with a piece of tape 3 Place the pump with the 4 PVC pipe attachment on the bottom of the sump floor next to the main AC pump Do not mount the pump to any existing pipes It should be placed on the floor of the sump A brick may be placed under the pump if there are rocks or other debris on the sump floor 4 Attach...

Page 6: ...fitting that is attached to the elbow on the pump 4 Secure the pump wire so that the plug on the end will not fall into the sump Attach the wire to the pipe with a piece of tape 5 Attach a rubber union not included to the top of the 1 1 4 pipe This will allow the pump to be removed easily should the need arise The path of the rest of the pipe and the details of each installation will vary Using so...

Page 7: ...DRILL A 1 8 HOLE IN THE 1 1 4 PVC PIPE THREE INCHES 3 ABOVE THE CONNECTION TO THE BACK UP SUMP PUMP Drill the hole at a 45 angle toward the bottom of the sump to avoid splashing water outside the sump pit 3 If there is no check valve on the main AC pump one must be installed at this time Then install a Y connector above the check valve on the discharge pipe for the main AC pump 4 Secure the pump w...

Page 8: ...t to the threaded fitting that is attached to the elbow on the pump 4 a Install a check valve on the PVC pipe on the back up sump pump b IMPORTANT WHEN A CHECK VALVE IS USED DRILL A 1 8 HOLE IN THE 1 1 4 PVC PIPE THREE INCHES 3 ABOVE THE CONNECTION TO THE BACK UP SUMP PUMP Drill the hole at a 45 angle toward the bottom of the sump to avoid splashing water outside the sump pit 5 If there is no chec...

Page 9: ...or any incoming rush of water 3 Installing the battery fluid sensor Replace the battery cap that is 2nd from the POSITIVE post of the battery with the sensor cap that is provided in the back up sump pump package There are two holes in the sensor cap Insert the fluid sensor in the hole that is off center on the top of the cap Do not glue the sensor into the cap If your battery will not accommodate ...

Page 10: ...stem automatically pumped the water out of the sump It is also possible that your check valve is stuck and needs to be replaced After determining the source of the problem push the RESET button to silence the alarm REPLACING THE PUMP 1 Unplug the pump from the back of the control unit 2 Release the rubber union or check valve and remove the pump and the rigid PVC pipe section from the sump 3 Unscr...

Page 11: ...ay have to press the RESET button to silence the pumping alarm REPLACING THE BATTERY IMPORTANT REVIEW THE SAFETY INSTRUCTIONS BEFORE YOU PROCEED 1 Unplug the charger from the wall outlet 2 Remove the battery cables from the battery posts 3 Coat the new battery terminals with petroleum jelly and replace the battery cables BLACK to the POSITIVE post and WHITE to the NEGATIVE post 4 Plug the charger ...

Page 12: ... nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSE...

Page 13: ...Notes ...

Page 14: ...Notes ...

Page 15: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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