Crane Barnes 1100EXP Series Installation Manual Download Page 2

2

Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY

 and to 

PREVENT 

EQUIPMENT PROBLEMS.

 To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION!

 Warns about hazards that 

can or will cause minor

 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING!

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi 

ed personnel should install, operate and repair 

pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.

WARNING !

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or 
the Canadian Electrical Code (CEC) and all applicable 
state, province, local codes and ordinances. Improper 
grounding voids warranty.

WARNING!

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag. 

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION !

 Never operate a pump with a plug-in  type 

power cord without a ground fault  circuit interrupter.

 

CAUTION !

 Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing.

 

WARNING !

 Do not pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

 

CAUTION !

 

Do not

 block or restrict discharge hose, as 

discharge hose may whip under pressure.

 

WARNING !

 Do not wear loose clothing that may  

become entangled in moving parts.

  

WARNING !

 Keep clear of suction and discharge 

openings. 

DO NOT 

insert fi ngers in pump with power 

connected.  

Always wear eye protection when working on pumps. 

Make sure lifting handles are securely fastened each 

 

time before lifting. 

DO NOT

 operate pump without safety 

devices in place. Always replace safety devices that 

 

have been removed during service or repair. Secure the 
pump in its operating position so it can not tip over, fall  
or slide.

 

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor  
to overheat.

 

DO NOT

 remove cord and strain relief. 

DO NOT

 connect 

conduit to pump.

 

WARNING !

 Cable should be protected at all times to  

avoid punctures, cut, bruises and abrasions. Inspect 
frequently. Never handle connected power cords with 

 

wet hands.

 

WARNING !

 To reduce risk of electrical shock, all  wiring 

and junction connections should be made per  the NEC 
or CEC and applicable state or province and  local 
codes. Requirements may vary depending on  usage 
and location.

 

WARNING!

 Submersible Pumps are not approved for 

 

use in swimming pools, recreational water installations 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

  

WARNING!

 Products returned must be cleaned, 

sanitized, or decontaminated as necessary prior to 
shipment, to insure that employees will not be exposed 
to health hazards in handling said material. All Applicable 
Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in  potable water 
applications. For non-leaded copper  alloy materials of 
construction, please contact factory.

 

Crane Pumps & Systems, Inc. is not responsible for 
losses, injury, or death resulting from a failure to observe 
these safety precautions, misuse or abuse of pumps or 
equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc.
1995, 

1996, 

1998, 

2002, 

3/06 

        Alteration 

Rights 

Reserved

Summary of Contents for Barnes 1100EXP Series

Page 1: ...rogram product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 094685 Rev E Series 1100EXP 1148EXP 1 3 HP 1750 RPM 60 Hz Class I Group D Class II Groups...

Page 2: ...Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat DO NOT re...

Page 3: ...m NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS A DIM B DIM C DIM 1 1100EXP 1 3 115 230 1 60 1750 P 6 4 32 0 34 56 878 24 06 611 18 00 457 1148EXP 1 3 115 1 60 1750 M 6 4 32 0 58 56 1487 48 06 1221 42 00 1067 IMPORTANT 1 PUMP MAY BE OPERATED DRY FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND OR SEALS 2 THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS ...

Page 4: ...ton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are recommended for use in a sump or basin This pump is designed to pump effluent or wastewater nonexplosive and noncorrosive liquids that are free of solids and abrasives They are for use in hazardous residential light industrial sump applications Class l Group D Class ll Groups E F G The sump ...

Page 5: ...prong individually If the reading is other than infinity a leakage through stator insulation or moisture in the windings is occurring and the stator must be removed dried out and rechecked A reading at zero indicates a dead short and the stator will have to be replaced DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS C 4 Operation 1 Close disconnect switch to motor 2 Briefly operat...

Page 6: ... 3 SERIAL NUMBER The Serial Number block will consist of a six digit number which is specific to each pump and may be preceded by a alpha character which indicates the plant location This number will also be suffixed with a four digit number which indicates the date the unit was built Date Code EXAMPLE A012345 0490 Serial Number A012345 Date Code 0490 April of 1990 60 Hz Testing is performed with ...

Page 7: ... cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits flu...

Page 8: ...8 ...

Page 9: ...5 1148EXP 10 1 09373 Float Copper 11 1 09354 A Volute Housing 12 3 20553 Collet 13 1 09355 A Base 14 5 08169 Cap Screw 1 4 20 x 50 Lg Bronze 15 1 23148 21 88 Column Assy 21 88 1100EXP 1 23148 45 88 Column Assy 45 88 1148EXP 16 2 23143 Bearing 17 2 23147 Pin 18 4 21236 Cap Screw 3 8 16 x 1 Lg 19 1 23208 Float Rod Bracket 20 1 09356 C Impeller 21 1 23103 A Adapter 22 1 23239 Switch Bracket 25 1 15 5...

Page 10: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 11: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 12: ...Notes ...

Reviews: