Crane 104918 Installation And Operation Manual Download Page 1

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A Crane Co. Company

BARNES

INSTALLATION and OPERATION MANUAL

Submersible Sewage Ejector

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written noti

cation.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 105241-Rev. AF

Series: 2SEV & 3SEV, L & DS

.5, .75 & 1 HP,

1750 & 3450 RPM, 60 Hz.

Single and Double Seal

Manual Index

Summary of Contents for 104918

Page 1: ...provement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 105241 Rev AF Series 2SEV 3SEV L DS 5 75 1 HP 1750 3450 RPM 60 Hz Single and D...

Page 2: ...Fig 17 19 DOUBLE SEAL CROSS SECTION Fig 18 20 DOUBLE SEAL EXPLODED VIEW Fig 19 21 PARTS LIST 22 24 RETURNED GOODS POLICY 28 WARRANTY 27 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is ...

Page 3: ...ert ﬁngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers r...

Page 4: ...n Insulation Class B Class F on selected models SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Additional Cord N C Temperature Sensors with cord for 3 Phase pumps Requires relay in Control Panel N O Moisture...

Page 5: ... 2SEV DS Series 3SEV L Series 3SEV DS Series Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models ...

Page 6: ...ation or basin that is free of hard debris like gravel stones sand or earth The sump lift station or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage eﬄuent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classiﬁed as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or the Canadian ...

Page 7: ... operations Automatic Plug ﬂoat cord into outlet then plug pump cord into ﬂoat cord Manual Plug pump cord directly int outlet C 4 Electrical Connections C 4 1 Power and Control Cords The cord assembly mounted to the pump must not be modiﬁed in any way except for shortening to a speciﬁc application Any splice between the pump and the control panel must be made in accordance with all applicord elect...

Page 8: ...104986 1 0 600 3 60 3450 L B 2 9 8 7 14 4 SOW 0 570 14 5 21 20 34 57 2SEV514DS 104923 0 5 120 1 60 1750 F B 12 0 21 3 14 3 SJTOW 0 375 9 5 1 51 16 10 2SEV524DS 104924 0 5 240 1 60 1750 J B 6 3 14 9 14 3 SOW 0 530 13 5 3 38 9 30 5 69 18 74 2SEV594DS 104925 0 5 200 240 3 60 1750 H L B 3 7 3 8 9 8 11 0 14 4 SOW 0 570 14 5 10 20 13 00 2SEV544DS 104926 0 5 480 3 60 1750 K B 1 9 5 3 14 4 SOW 0 570 14 5 ...

Page 9: ...105008 1 0 600 3 60 3450 L B 2 9 8 7 14 4 SOW 0 570 14 5 21 20 34 57 3SEV514DS 104949 0 5 120 1 60 1750 F B 12 0 21 3 14 3 SJTOW 0 375 9 5 1 51 16 10 3SEV524DS 104950 0 5 240 1 60 1750 J B 6 3 14 9 14 3 SOW 0 530 13 5 3 38 9 30 5 69 18 74 3SEV594DS 104951 0 5 200 240 3 60 1750 H L B 3 7 3 8 9 8 11 0 14 4 SOW 0 570 14 5 10 20 13 00 3SEV544DS 104952 0 5 480 3 60 1750 K B 1 9 5 3 14 4 SOW 0 570 14 5 ...

Page 10: ...e for the ﬁrst time the motor rotation must be checked Improper motor rotation can result in poor pump performance and can damage the motor and or pump To check the rotation suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pump...

Page 11: ... are observed slowly bleed the pressure and remove the gauge assembly Replace oil as described in section F 1 4 If the pressure does not hold then the leak must be located and repaired Pumps that have NOT had the oil drained from the Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 39 from motor housing 6 Apply pipe sealant to pressure gauge assembly an...

Page 12: ... Apply thread locking compound 57 to shaft threads then install jam nut 66 and torque to 40 ft lbs It is important that the spring of the lower shaft seal 28 seats in the hub of the impeller 33 Rotate impeller to check for binding Position gasket 36 on volute ﬂange and place spacer ring 31 over it Place another gasket 36 on spacer ring and position impeller and motor housing on spacer ring 31 Posi...

Page 13: ... 28b are together see Figure 8 It is extremely important to keep seal faces clean during assembly Dirt particles lodged between these faces will cause the seal to leak Place spring 28c over shaft and in place on rotating member 28b making sure it is seated on retainer and not cocked or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap ring 32 in gr...

Page 14: ...k rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Important All parts must be clean before reassembly F 4 2 Reassembly Moisture Sensors DS Models If pump is equipped with optional moisture sensors reassemble by applying thread compound to threads on probes 4 and install in upper seal plate 5 see Figures 17 and 18 Connect wire assemblies 53 to probes...

Page 15: ...sh the following information 1 Pump serial number and date code Paragraph G 4 2 Pump model number Paragraph G 3 3 Pump part number Paragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in the catalog A one or two letter suﬃx may follow this number to desig...

Page 16: ...16 FIGURE 15 CONTIUED ...

Page 17: ... Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn oﬀ level of switch is set so that the suction is always ﬂooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair ﬁxtures as required to eliminate leakage 12 Check pump temperature limits ...

Page 18: ...18 FIGURE 16 2SEV L 3SEV L Series Single Seal ...

Page 19: ...19 FIGURE 17 2SEV L 3SEV L Series Single Seal ...

Page 20: ...20 FIGURE 18 2SEV DS 3SEV DS Series Double Seal ...

Page 21: ...21 FIGURE 19 2SEV DS 3SEV DS Series Double Seal ...

Page 22: ...744DS 2SEV1094DS 2SEV1044DS 071354BD 3SEV1094DS 3SEV1044DS 092855BS 2SEV754L 3SEV754L 2SEV1054L 3SEV1054L 092855BD 2SEV754DS 3SEV754DS 2SEV1054DS 3SEV1054DS 068926BS 2SEV512L 3SEV512L 068926BD 2SEV512DS 3SEV512DS 068927BS 2SEV522L 3SEV522L 068927BD 2SEV522DS 3SEV522DS 068928BS 2SEV1022L 3SEV1022L 068928BD 2SEV1022DS 3SEV1022DS 071355BS 2SEV532L 2SEV542L 2SEV562L 3SEV532L 3SEV542L 3SEV562L 2SEV1032...

Page 23: ... 27008 62 Retaining Ring All double seal 33 1 Impeller Cast Iron 3450RPM 105144TH 4 25 Dia STD for a 1 0 HP 105144TJ 4 13 Dia 105144TK 4 00 Dia 105144TL 3 88 Dia 105144TM 3 75 Dia 105144TN 3 63 Dia 105144TP 3 50 Dia STD for a 5 HP 105144TQ 3 38 Dia 105144TR 3 25 Dia Impeller Cast Iron 1750RPM 105152TB 6 75 Dia STD for a 1 0 HP 105152TC 6 63 Dia 105152TD 6 50 Dia 105152TE 6 38 Dia 105152TF 6 25 Dia...

Page 24: ...625 02117 Sleeve Fiberglass 66 1 030068 Jam Nut 1 2 20 SS 69 1 111909 Jumper Wire TABLE 2 POWER SENSOR CORD SETS CABLE LENGTH ITEM 16 120 VOLT 1 PHASE plug included ITEM 16 240 VOLT 1 PHASE 0 5HP plug included ITEM 16 240 VOLT 1 PHASE 0 75 1HP no plug ITEM 16 3 PHASE no plug ITEM 56 OPTIONAL Temperature 3 Phase ITEM 56 OPTIONAL Moisture and Temperature Sensor 3 Phase or Moisture Sensor 8 FT 103756...

Page 25: ...25 Notes ...

Page 26: ...26 Notes ...

Page 27: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Page 28: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

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