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Cramer TOURNO compact 115, Operation Manual

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Cramer TOURNO compact 115 Operation Manual Download Page 21

TOURNO 696.01-01 

21 of 26 

AS OF 2014 

Original Operation Manual English 

9 

Assembling the mowing mechanism 

 

Overview 

Receiver point for carrier 

1

 

 

Fork 

2

 

 

Hole for bolt with spring clip 

3

 

 

Hole for deflection rod 

4

 

 

V-belt fixture 

Mower 95 

1

 

 

Deflection rod for lifting mower 

2

 

 

Lever for V-belt tensioning 

3

 

 

Hole for bolt with spring clip 

4

 

 

Star handle screw 

5

 

 

Guide pins 

6

 

 

Allen screws 

7

 

 

Cover 

8

 

 

Tensioning screw 

Mower 115 

1

 

 

Deflection rod for lifting mower 

2

 

 

Lever for V-belt tensioning 

3

 

 

Star handle screw 

4

 

 

Guide pins 

5

 

 

Allen screws 

6

 

 

Hole for bolt with spring clip 

7

 

 

Cover 

8

 

 

Tensioning screw 

Summary of Contents for TOURNO compact 115

Page 1: ...ginal Operation Manual English Operation Manual Models TOURNO compact 95 TOURNO de Luxe 95 TOURNO compact 115 TOURNO de Luxe 115 TOURNO compact 95 4 WD TOURNO de Luxe 95 4 WD TOURNO compact 115 4 WD TOURNO de Luxe 115 4 WD Machine no ...

Page 2: ...description 7 4 2 Overview 7 4 3 Displays and operating elements 8 4 4 Functions 11 4 5 Working position and areas of risk 16 4 6 Accessories and spare parts 16 4 7 Transport 16 4 8 Storage short term 16 4 9 Storage long term 16 5 First commissioning first inspection of the machine after installation 16 5 1 Safety 16 5 2 Assembly 16 5 3 First commissioning and functional test 16 6 Operation 17 6 1...

Page 3: ... occupational safety regulations shall be complied with Other applicable documents Installation declaration of conformity 1 2 Symbols DANGER This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided WARNING This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided ATTENTION Indication ...

Page 4: ...t unintended movement The operator shall be responsible for accidents involving other persons or their property 2 3 2 Product specific risks Do not mow over any highly flammable materials or hot objects e g barbecue coal danger to life by burns 2 3 3 Risks from motor operation Do not touch any parts of the motor during or after operation Significant risk of burning by hot surfaces Stop the motor a...

Page 5: ...nce to mower blade during operation Keep sufficient distance to hot surfaces Stop the motor and remove the key prior to maintenance and repair work Danger of tilting Avoid slopes Downhill slope max 15 Side tilt max 15 2 7 Required protection equipment for operation Rugged footwear Close fitting clothing Ear protection Safety gloves 2 8 Safety devices Do not remove any covers during operation Immed...

Page 6: ...vibration 1 1 m sec 1 1 m sec Responsibility limits for components Motor Motor Ambient conditions Working ground Park areas lawns tarmac concrete paving stones Application area Conventional use in agriculture and forestry park maintenance and landscape gardening and for winter maintenance Temperature C See Briggs Stratton and Honda motor data Mower data Tourno 95 DS Tourno 115 Length width height ...

Page 7: ...ressively by a hydrostatic drive The height of the mowing mechanism can be adjusted The mowing mechanism can be folded up for cleaning and repairs Various mounting tools can be attached at the front and rear of the machine 4 2 Overview 1 Accelerator pedal forward and reverse drive 2 Adjustment lever for mulching or mowing model 115 only 3 Lifting and lowering the mowing mechanism 4 Steering wheel ...

Page 8: ... starting the machine Push down again before starting to move Set mowing height The height of the mowing mechanism can be set by adjusting the lever Move the lever until it engages in the desired position approx 4 cm approx 5 cm approx 6 cm approx 7 cm approx 9 cm Green and red indicator lamp Power on Lights up green when starting provided that the following conditions are met prior to starting Ig...

Page 9: ... there is a second lever behind the left rear wheel The lever is located behind the left rear wheel all wheel drive Note Do not start the machine in the manual setting potential damage to gear Accelerator pedal Forward The accelerator pedal has a progressive drive in two directions Forward Push the upper pedal downward with your foot Backward Push the lower pedal downward with your foot Neutral Re...

Page 10: ... lift or lower the front device the following steps are to be observed Lift front device 1 Push the pedal downward with your foot until it engages behind the locking Lower front device 1 Slightly push the pedal downward and hold it 2 Press the lever for unlocking until the securing device disengages 3 You may now slowly lift your foot until the mounting tool is completely lowered Note Do not trans...

Page 11: ... cover forward The cover can then be removed in an upward direction 3 Move the lever upwards to slacken the V belt 4 Take the V belt off the front belt pulley 5 Place the belt in the recess so that it does not fall off the rear belt pulley 6 On each side pull out the spring clip and remove the bolt 7 Detach the fork with the folding spring bolt from the height adjustment ATTENTION Risk of entrapme...

Page 12: ...4 Original Operation Manual English 9 Lift the mowing mechanism with the pedal and engage it in the pedal lock 10 Only now should you pull the mowing mechanism forward 11 The guide pin is now in the fork 12 Swivel up the mowing mechanism ...

Page 13: ...ard until the bolt slides out of the fork see previous picture 3 Fold the mowing mechanism down again and push it back at the same time 4 Remove the bolt and spring clip from step 8 5 Secure the two bolts and spring clips back in the previous holes no 6 in overview 6 Place the V belt back onto the belt pulley 7 Push the tensioning lever back in order to tighten the V belt Switching between mulchin...

Page 14: ...it slightly upward B2 Remove the catch spring from its fixture B3 For setting loosen the adjustment rod bolt on one side B4 Subsequently turn the adjustment rod until the mowing mechanism inclines forward At the back the mowing mechanism should be 2 10 mm higher than at the front Then tighten the bolt A3 again B1 Engage the adjustment rod in the catch spring again B1 B2 B3 B4 Engaging the V belt t...

Page 15: ...ginal Operation Manual English V belt tensioning Readjusting the mowing mechanism 1 Loosen the lock nut 2 2 Loosen the nut 1 3 The belt can be tensioned by adjusting the tensioning screw 3 4 Secure first tighten the nut 1 then the lock nut 2 ...

Page 16: ...ce Please refer to the attached motor operation manual for instructions on how to care for the motor 5 First commissioning first inspection of the machine after installation Installation and first commissioning shall be performed by your authorized Cramer dealer 5 1 Safety Unauthorized restart It is prohibited to start the machine while another person is working on it Risks of non applied protecti...

Page 17: ...o full throttle 3 Start the machine 4 Reduce the choke 1 Move throttle to full throttle 2 Start the machine Switching off 1 Raise and lock the mowing mechanism 2 Pull back motor drive lever until idle speed is reached 3 Switch off the motor 4 Remove ignition key Switching off in an emergency 1 Immediately bring the machine to a standstill 2 Stand up from the driver s seat EMERGENCY OFF 3 Leave the...

Page 18: ...int coating if any 4 The machine must be left in a clean and dry condition 6 6 Risks when mowing on slopes Tips for driving on slopes Never drive sideways to the slope Risk of tipping over Always drive up and down the line of fall Drive very slowly when going downhill and in bends Danger of tilting Be especially aware of the risk of tipping over when using trailers and accessories on slopes The tr...

Page 19: ... the parking brake 2 Clean the machine with a soft brush 3 Subsequently clean the machine with a damp cloth NOTE Machine damage Do not clean the machine with spray water 7 2 2 Check safety precautions Safety precautions comprise Cover of blades and V belts Covers of drive wheels Motor cover The machine must not be operated if the covers show any signs of damage or are removed They are to be replac...

Page 20: ...or refill as appropriate Contact to battery poles insufficient clean and grease poles Green indicator lamp does not light up check prerequisites for starting machine Motor is running rough Ignition plug failure Clean ignition plug contacts or replace ignition plug Clean air filter See Maintenance Clean fuel filter See Maintenance Battery cannot be loaded sufficiently Battery cells are damaged Repl...

Page 21: ...eflection rod 4 V belt fixture Mower 95 1 Deflection rod for lifting mower 2 Lever for V belt tensioning 3 Hole for bolt with spring clip 4 Star handle screw 5 Guide pins 6 Allen screws 7 Cover 8 Tensioning screw Mower 115 1 Deflection rod for lifting mower 2 Lever for V belt tensioning 3 Star handle screw 4 Guide pins 5 Allen screws 6 Hole for bolt with spring clip 7 Cover 8 Tensioning screw ...

Page 22: ...ame 2 Place the swivel frame vertically onto the receiver point from above 3 Lower the swivel frame 4 Insert the two Allen screws back into the same holes the screw heads must be on the inside 5 Push the swivel arm as far as possible toward the TOURNO 6 The bolts must be located on the fork 7 Secure this position using the two bolts and spring clips ...

Page 23: ... 8 Loosen the two star handle screws and remove the V belt guard from the mowing mechanism 9 Push the mowing mechanism under the swivel arm 10 Raise the mowing mechanism at the back and push the steel tongue into the rectangular opening in the machine 11 Secure the mowing mechanism using the screw provided ...

Page 24: ...lt tensioner is set to slack 13 Place the V belt onto the belt pulley A2 Setting the mowing mechanism 14 Shift the lever of the V belt tensioner The V belt is tensioned in this position 15 The basic tension must be increased if necessary See description in Section 4 4 Functions V belt tensioning ...

Page 25: ... Set the height to position 1 17 The inclination of the entire mowing mechanism must now be set See also Section 4 4 Functions Adjustment rod for inclination setting 18 The V belt guard is attached again at the original location using the two star handle screws All finished ...

Page 26: ...From year the construction 2013 complies with all relevant regulations of the above stated Directive as well as all other applicable Directives including their amendments applicable at the date of this declaration The following other EU Directives were applied EMC Directive 2004 108 EC EU Directive 2000 14 EC The following harmonized standards were applied EN 836 1997 A4 2011 EN ISO 12100 2010 EN ...

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