CRAIN 835 Instructions Manual Download Page 2

2

SAFETY FIRST

This saw is designed for undercutting affixed wooden door jambs, moldings, base, 
and masonry, tile and stone walls to fit new flooring underneath.  Do not use this 
saw for sanding floors, cutting metal, or any purpose not described in this manual.

HANDLES: 

 In use, keep both hands on the handles at all times.

KICKBACK HAZARDS:  

 While cutting, do not force the saw.  Keep the housing flat 

on the floor and the blade parallel to the floor at all times.  Angling can cause powerful, 
dangerous kickback.  Keep saw RPMs high.  Using a dull blade places a heavy load 
on the saw and increases danger of kickback.  Use only Crain replacement blades.

DUST MASK: 

 Wear approved dust mask or respirator for the material being undercut.  

See below for further warnings related to dust.

EYE & EAR PROTECTION: 

 Always wear safety glasses and ear protection when 

using this saw.

BLADE GUARD: 

 The blade guard attached to your saw is for your safety and pro-

tection.  If it becomes damaged, do not operate your saw until it has been repaired.  
Keep the blade guard in operating condition when using the saw.

DOUBLE-INSULATED: 

 This saw is constructed with two separate layers of electrical 

insulation.  A tool built with this insulation system does not need to be grounded.  

DANGEROUS ENVIRONMENTS: 

 Keep work area clean; clutter invites accidents.  

Do not use the saw on damp or wet floors. Be sure that there is good lighting.  This 
saw may throw sparks.  Make certain that flammable materials, especially explosive 
vapors, are not present.   

ACCIDENTAL STARTING: 

 To avoid accidental starting, do not carry tool while 

plugged in or with fingers on switch.

CORD ABUSE: 

 Never carry the saw by the cord or yank the cord to disconnect 

from an outlet.  Keep cords away from heat, oil, and sharp edges.

EXTENSION CORD:  

To minimize power loss and prevent overheating, use  exten-

sion cord that is a maximum of 25 feet long and with minimum wire gauge 16 AWG.

HAIR & CLOTHING: 

Keep loose hair and clothing away from the spinning blade 

at all times. 

BLADE REMOVAL:

 

 see Figure 2

„

  Switch off and unplug saw.  Blade must be stopped.

„

  Retract the height adjuster so it is flush with the hous-

ing for clearance for wrenches.

„

  Push the spindle lock button with one hand and insert 

the hex wrench into the blade screw with the other.  
Turn the hex wrench until the spindle lock engages 
the spindle and stops rotation.

Figure 2

HEX
WRENCH

LOCKING 
PLIERS

BLADE
SCREW

UNPLUG SAW.  REMOVE PLIERS & 

WRENCHES BEFORE STARTING.

Summary of Contents for 835

Page 1: ...S AND KEEP BLADE PARALLEL TO THE FLOOR AT ALL TIMES t ALWAYS PUSH THE SAW AGAINST THE BLADE ROTATION NEVER PULL THE SAW TOWARDS YOURSELF OR CUT IN REVERSE INSTRUCTIONS FOR T hinkSafe t y W e a r Eye Prot e c t i o n CRAIN CUTTING DIRECTION SAFE OPERATING POSITION KEEP KNEES AND OTHER BODY PARTS OUT OF KICK BACK ARC KNEEL TO THE SIDE DO NOT USE STANDING UP WORKING TERMINOLOGY Figure 1 CAUTION SWITC...

Page 2: ... with two separate layers of electrical insulation A tool built with this insulation system does not need to be grounded DANGEROUS ENVIRONMENTS Keep work area clean clutter invites accidents Do not use the saw on damp or wet floors Be sure that there is good lighting This saw may throw sparks Make certain that flammable materials especially explosive vapors are not present ACCIDENTAL STARTING To a...

Page 3: ...p engaged with the spindle Insert and re tighten the blade screw Push in the spindle lock to tighten Tighten firmly before use The 822 Diamond Blade is sold separately BLADE HEIGHT ADJUSTMENT Switch off and unplug saw Refer to Figure 5 Loosen height locking wing screws 1 to 2 turns Turn the two height adjustment three arm knobs clockwise to increase blade height and counter clockwise to decrease h...

Page 4: ...ximately 1 8 each Figure 7 Retract the gauge as necessary to set the desired depth Minimum depth is 1 8 and maximum is 1 3 4 We recommend the depth be set to no more than 1 2 to prevent hitting wall studs nails etc When undercutting wood base or other trim set depth to cut the thickness of the wood only Figure 8 Cutting sheetrock makes dust that damages the saw The depth gauge controls the depth o...

Page 5: ... use the wall to push the blade guard back and expose blade DO NOT USE YOUR HAND First plunge slowly to appropriate depth Second push the saw forward Move the saw from left to right only Don t force the saw Let blade cut at highest RPM possible Do not pull the saw towards you or run in reverse Do not lift or angle the saw or saw kickback may result Remove the saw from the cut and release the switc...

Page 6: ...e saw POCKET DOOR CUTTING Take precautions necessary for veneer doors and check door thickness as described above under Door Cutting Pocket door cutting requires two people One must hold the saw down and in a fixed position while the other person slowly pulls the door into the blade DO NOT LIFT DOOR OR THE SAW WHILE CUTTING OR KICKBACK MAY RESULT Remove any unfinished area at the bottom of the poc...

Page 7: ...the blade guard may be bent or otherwise damaged restricting full return Sawdust that accumulates behind the blade guard can cause it to become jammed open or closed especially drywall dust Check operation of the blade guard before each use Do not use the saw if the blade guard does not operate properly When not in use store the saw in the custom carrying case The saw motor may run even if the swi...

Page 8: ...0 R1 Switch Type B Black 1825 03 Handle Three Arm Knobs 2 1825 04 Handle Threaded Studs 2 1825 08 Depth Gauge Three Arm Knob 1825 10 Height Adjuster Three Arm Knob Fasteners 5 1825 11 Guide Washer Fasteners 4 1825 14 Height Adjuster 1825 15 Housing 1825 16 Depth Gauge Fasteners 2 1825 17 Stopper Screw 1825 18 Hooked Spring Screw 1825 19 Blade Guard Sleeve 1825 20 Blade Guard 1825 21 Flared Spring ...

Reviews: