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Craftsman ZT 7000, Operator'S Manual

The Craftsman ZT 7000 is a top-of-the-line zero-turn riding lawn mower designed for both efficiency and precision. To ensure smooth operation and optimal performance, it is essential to have the Operator's Manual. Download this crucial manual, completely free of charge, from manualshive.com, for a seamless gardening experience.

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Summary of Contents for ZT 7000

Page 1: ...al and follow all its Safety Rules and Operating Instructions For answers to your questions about this product call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pro Mon Sat Nota Una traducci6n en espa6ol de este Manual del Operador puede encontrarse en la p gina 35 Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman TP 199 4163 06 CZ C 1727941...

Page 2: ...tenance servicing oil changes or tune ups Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine LIMITED WARRANTY ON BA...

Page 3: ...entage of power equipment related injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturer s recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional...

Page 4: ...opes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never all...

Page 5: ...he engine running 7 Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary 8 Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them 9 Check brake operation frequently Adjust and service as required 10 Maintain or replace safety and instructions labels as necessary 11 Do not remove t...

Page 6: ...ed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once Contact a Sears Parts Service Center for replacements These labels are easily applied and will act as a constant visual reminder to you and others who ...

Page 7: ... engine serial numbers in the space provided for easy access The identification tag is located on the underside of the seat Tilt the seat forward to access the ID tag For answers to your questions about this product call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Monday Saturday Model Description Name Number Stock Number Unit Serial Number Date Purchased Engine Make Engine Type Spec Engine...

Page 8: ... Two Bin Bagger Headlight Kit Front Bumper Kit Setup instructions Setup instructions Operator s Manual Parts English Spanish Book English Spanish Setup Troubleshooting Setup Troubleshooting Keys ...

Page 9: ...an out is not covered under your war ranty Charge The Battery Lift the seat deck to access the battery If the unit is put into service after the month and year indicated on the battery date tag located on top of battery charge the battery for one hour at 8 10 amps Refer to the SERVICE ADJUSTMENTS section of the operator s manual for battery charging information Check Tire Pressure Reduce the tire ...

Page 10: ... and the right lever controls the right rear drive wheel and parking brake Pushing the levers out away from the operator s lap locks the parking brake in PARK position inset Figure 1 Pulling the levers in across the operator s lap puts the levers in DRIVE positions From DRIVE position moving a lever forward increases the FORWARD speed of the associated wheel Pulling back on a lever increases the R...

Page 11: ...e mower deck To turn the mower on pull the switch UP Push the switch DOWN to turn the mower off Note that the operator must be seated firmly in the rider seat for the PTO to function Transmission Release Levers The transmission release levers deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion FueJ Tank To remove the cap tu...

Page 12: ...nsion 3 Install and hand tighten the fuel cap Figure 2 Pre Start Checks A Fuel Tank Cap WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the of slopes not up and down U...

Page 13: ...ke control back to OPEN position Warm the engine by running it for at least a minute before turning on the PTO switch or driving the unit 5 After warming the engine ALWAYS operate the unit with the throttle set to FAST especially when mowing MOWING 1 Make sure the PTO switch is OFF the ground speed control levers are locked in their PARK positions and the operator is in the seat 2 Set the mower cu...

Page 14: ...ire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers WARNING Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse Forward Travel _ Smooth Travel The lever controls of the zero turn rider are highly responsive The BEST ...

Page 15: ...e ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and make a Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center 3 ...

Page 16: ...r 7 Slide the mower deck out from under the right side of the rider Installing the Mower Deck 1 Pivot the rider s front wheels forward 2 Place the cutting height adjustment crank D Figure 10 in the lowest cutting position 3 Slide the mower deck under the right side of the rider Slide the mower backwards making sure that the rear mower supports C Figure 11 slide up the ramps on the frame The rear o...

Page 17: ...take Check Clean Cooling Fins Intake Service Air Filter Change Oil Filter Remove Shroud Clean Cooling Fins Replace Fuel Filter 1 Check Re Gap Replace Spark Plug Service Starter Drive Check Adjust Valve Clearance 1 ENGINE MAINTENANCE 8 Hours 25 Hours 50 Hours 100 Hours 200 Hours or Yearly 22HP Briggs Stratton or Daily or Every or Every or Every Every Season Season Season SeasoR Check Engine Oil Lev...

Page 18: ...unit at the beginning of the mowing session lift the seat deck and clean any debris from the intake screen on top of the engine A Figure 13 exposed engine cooling fins and around the air filter assembly Also open the air filter cover B and remove any debris that has accumulated in the air filter compart ment CHECKTIRE PRESSURE Service interval 25 Hours Tire pressure should be checked periodically ...

Page 19: ...le Use automotive4ype lithi um grease Oil rear frame assembly pivot hydro linkage brake linkage frame pivot points mower deck height adjustment linkage obrake linkage Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and sur faces clean both before and after lubrication Figure 15a Lubricating ...

Page 20: ... D Figure 20 spring washer C hex washer B and blade 4 Clean the underside of the mower deck 5 Inspect the blades for nicks or dull edges Use a file to sharpen blade to a fine edge If the blade is dam aged it must be replaced 6 Balance the blade as shown in Figure 19 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level If the blade is not balanced conti...

Page 21: ...ipped with safety interlock switches These safety systems are present for your safety Do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 ENGINE SHOULD NOT CRANK IF PTO switch is ON OR Ground speed control levers are not in their PARK positions TEST 2 ENGINE SHOULD CRANK IF PTO switch is OFF AND Ground spee...

Page 22: ...ositioning the gauge between the rotor face and the armature face as shown in Figure 23 4 Alternately tighten the adjustment nuts B Figure 22 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air ga...

Page 23: ... oil drain plug A and dip stick C Allow ample time for complete drainage 3 Remove the oil filter B Discard the filter 4 Turn the new filter upside down and fill with fresh engine oil Allow the oil to seep into the new filter for two minutes 5 Using a drop of oil on your finger tip wet the rubber gasket on the bottom of the new filter 6 Dump the oil out of the filter and install the filter on the f...

Page 24: ...f the air cleaner base D 4 Reinstall the air filter cover B and secure with the two knobs A Figure 26 Air Filter Assembly Kohler Models A Air Filter Cover Knobs B Cover C Air Filter D Base SERVICE SPARK PLUG KOHLER MODELS Service interval Inspect and re gap every 200 hours or two years Replace every 500 hours or as required Replacement Spark Plug 71 501 12 132 02 S Spark Plug Gap 030 76mm 1 Stop t...

Page 25: ...th oil filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to cool from hot to warm 1 Clean the area around the dip stick C Figure 29 and oil drain A 2 Remove the oil drain plug A and and dip stick C Allow ample time for complete drainage 3 Remove the oil filter B Discard the filter 4 Using a drop of oil on your finge...

Page 26: ...to their slots Secure with the latch A Pre Cleaner Service NOTE Replace a worn or damaged pre cteaner 1 Figure 31 Wash the pre cleaner in liquid detergent and water 2 Squeeze the pre cleaner dry and saturate with engine oil Remove all excess oil by squeezing the pre cleaner in an absorbent cloth Air Filter Service NOTE Replace a worn or damaged air filter 1 Figure 31 If stamped Washable the filter...

Page 27: ...043 Spark Plug Gap 030 76mm 1 Stop the engine and allow it to cool 2 Clean the area around the spark plug 3 Remove the spark plug 4 Check the spark plug gap It should be 030 see Figure 32 5 Reinstall the plug into the cylinder head Torque the plug to 180 in Ibs 20 N m Figure 32 Spark Plug Gapping 27 ...

Page 28: ...the jam nut A to lock the carriage bolt in position To Adjust Operator Clearance The space between the operator and the control levers can be increase by removing the lower mounting bolt D Figure 34 pivoting the lever forward and reinstalling the capscrew through the control lever and forward slot C Repeat with the other ground speed lever Figure 34 Control Lever Adjustment A Jam Nut B Carriage Bo...

Page 29: ...o weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem contact a Sears Parts Repair Center If you need to replace the battery follow the steps under Cleaning the Battery Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger ma...

Page 30: ...tire pressures See CHECK TIRE PRES SURE 4 Set the cutting height to mid position Arrange the mower blades so that they are pointing from side to side Figure 38 5 Measure the distance between the tips of the outside blades and the ground Figures 37 38 If there is more than 1 8 3mm difference between the meas urements on each side proceed to step 6 If the dif ference is 1 8 3ram or less proceed to F...

Page 31: ...htening lock nut A against bracket Figure 40 Front to Back Leveling A Lock Nut B Eccentric Nut MOWER BELT REPLACEMENT Mower Drive Belt Replacement 1 Park the rider on a level surface Disengage the PTO turn off the engine and set the ground speed control levers to PARK Remove the key 2 Use the idler pulley arm K Figure 41 to release belt tension and remove the mower drive belt F from the PTO pulley...

Page 32: ...ch leads to the sepa ration and formation of acids during storage Acidic gas can damage the fuel system of an engine while in stor age To avoid engine problems use fuel stabilizer especially before storage of 30 days or longer Before starting the unit after it has been stored Check all fluid levels Check all maintenance items Fill with FRESH fuel After starting allow the engine to warm before oper...

Page 33: ...ranking engine Fuel is old or stale or water in fuel Drain fuel replace with fresh fuel Contact Sears Parts Repair Battery terminals require cleaning Clean the battery terminals Battery discharged or dead Recharge or replace Spark plug s faulty fouled or incorrectly Clean and gap or replace gapped Wiring loose or broken Visually check wiring replace broken or frayed wires Tighten loose connections...

Page 34: ...ments Mower cut is rough Engine speed too slow Always set throttle to PULL when mowing looking Ground speed too fast Decrease ground speed Blades are dull Engine stalls easily with mower engaged Excessive mower vibration Mower drive belt slipping because it is oily ar worn Blades not properly fastened to arbors Engine speed too slow Ground speed too fast Cutting height set too low Underside of mow...

Page 35: ...con segadora de 50 PRECAUClON Este producto tiene un mot or con expulsi6n baja el cual funciona difer entemente a otros motores Antes que arranque el motor lea y comprenda el Manual del DueBo Para obtener respuestas a qualquier pregunta sobre este producto Ilame al numero de tele fono sin cobro siguiente 1 800 659 5917 Servicio de ayuda Sears Craftsman 5 am 5 pm Lunes a Sabado 35 ...

Page 36: ... reparaci6n de Ilantas causado per pon chaduras de objetos externos come clavos pQas troncos cortados o vidrio Las reparaciones necesarias per abuse del operador Io qua incluye entre otros dahos causados per remol car objetos que sobrepasan las capacidades del equipo montable impacto contra objetos qua doblen el bastidor o cigQe ial o exceder la velocidad del motor Las reparaciones necesarias per ...

Page 37: ...e a si mismos y a otros de lesiones 19 Siga las recomendaciones del fabricante respecto a los pesos y contrapesos para Ilantas 20 Recuerde que el operador es responsable de los acci dentes que ocurran a otra gente o propiedad 21 Todos los conductores deberfan pedir y obtener instruc clones profesionales y practicas 22 Siempre use zapatos cerrados y pantalones Nunca opere la unidad descalzo o usand...

Page 38: ...tores de hierba en cuestas pronunciadas 12 No pode el c_sped en cuestas en las cuales no pueda dar marcha atras 13 Consulte con su distribuidor o concesionario autorizado respecto a recomendaciones sobre pesos o contrapesos para Ilantas pars mejorar la estabilidad 14 Quite obstaculos tales como piedras ramas de arboles etc 15 Use la velocidad lenta Las Ilantas pueden perder la tracciOn en las cues...

Page 39: ...tor encendido 7 Verifique los componentes del recolector de hierba y la guar da de la descarga con frecuencia y reemplacelos con las partes recomendadas par el fabricante cuande sea nece sario 8 Las cuchillas de la podadora estan afiladas Envuelva las cuchillas o utilice guantes y extreme precauciones cuando les d_ mantenimiento 9 Verifique la operacion de los frenos con frecuencia Ajuste y de man...

Page 40: ...s instrucciones puede resultar en lesiones personales al cuerpo iLa informaci6n es para su seguridad yes importante Las calcomanias de seguridad abajo estan sobre su tractor y podadora Si pierde o se daha alguna de estas calcomanias reemplAce las inmediatamente P6ngase en contacto con un Centro de Partes y Servicio de Sears para obtener reposiciones Estas etiquetas son faciles de aplicar y fungira...

Page 41: ...o para su f_cil acceso La chapa de identificaci6n se encuentra en la cara inferior de la cubierta del asiento Incline la tapa del asiento hacia adelante para ganar accese a la chapa de identificaci6n Para obtener respuestas a sus preguntas sobre el pro ducto Ilame ah 1 800 659 5917 Servicio Telef6nico de Asistencia de Sears Craftsman 5 am 5 pro Lunes S bado Nombre N_ mero de De scripci6n del Model...

Page 42: ...con Bolsa Gemela Faro delantero Instrucciones de Instrucciones de Manual dei Operador y Libro de Disposici6n Ingl_s Disposicibn EspaSol Partes Ingles EspaSol Setup i_ 7 Troubleshooting Setup Troubleshooting z_ _o0o Llaves 42 ...

Page 43: ...a caja Ajuste AMBAS palancas de desen ganche de la transmisi6n en posici6n PUSH colocando as palancas hacia atras las palan cas estb n Iocalizadas en a parte posterior del montable Corte las bandas de acero que sujetan el montable a la tarima 6 bandas Mueva las palancas de control de la velocidad en suelo en la posici6n DRIVE Ajuste la altura de corte de la segadora en la posici6n m_ s alta Doble ...

Page 44: ...la la rueda de tracci6n posterior derecha y el femo de parada AI empujar las palancas en direcci6n contraria del regazo del operador el freno de parada quedar_ fijo en la posici6n de PARK recuadro Figura 1 AI jalar las palancas a trav_s del regazo del operador las palancas quedarAn fijas en la posici6n de DRIVE Desde la posici6n de DRIVE al mover la palanca hacia adelante se incrementarA la veloci...

Page 45: ...co conduce y detiene la cubierta de la podadora Para encender la podadora jale el interruptor hacia ARRIBA Empuje el interruptor hacia ABAJO para apagar la podadora Tome en cuenta que el operador debe estar sentado firmemente en el asiento del conductor para que el PTO funcione Palancas de Desernbrague de Transmisi6n Las palancas de desembrague de la transmisi6n desacti van las transmisiones para ...

Page 46: ... expansi6n del combustible 3 Instale y apriete manualmente el tap6n de la gasolina ADVERTENCIA Nunca permita que pasajeros se paseen en la unidad Antes de dejar el puesto del operador pot cualquier raz6n accione el freno de mano desacople el PTO detenga el motor y quite la Have Para reducir el peligro de un incendio mantenga el motor el tractor y la podadora libre de c_sped hojas y aceite excesivo...

Page 47: ...cesped COMO CORTAR EL PASTO 1 Asegurese que el interruptor PTO este en la posicion OFF apagado que las palancas de control de velocidad en suelo est_n fijas en la posicion de PARK parado y que el operador se enouentre en el asiento 2 Coloque la altura de corte de la segadora en la posicion deseada 3 Arranque el motor refierase a COMO ARRANCAR EL MOTOR 4 Fije el ahogador en la pesicion de FAST rapi...

Page 48: ...as de avance reversa y vuelta Usted debe poner el freno de mano en DRIVE antes de mover las palancas de control fuera de la posicion de PARK ADVERTENClA No pode el ceeped en reversa a menos que sea absolu tamente necesario Siempre mire hacia abajo y hacia atras antes de echarse en reversa y mientras Io haoe Manejo Hacia Adelante Traslado sin prob lemas Los controles de palanca del tractor de giro ...

Page 49: ...r de giro cero de dar vuelta en su lugar le permite dar la vuelta al final de una fila de corte en vez de tener que detenerse y hacer una vuelta en U antes de ini ciar con la siguiente fila Por ejemplo para ejecutar un giro cero de final de ilia a la derecha 1 Desacelere al final de la ilia 2 Mueva la palanca de control velocidad IZQUIERDA ligeramente hacia adelante mientras qua mueve la palanca d...

Page 50: ...erta de la Podadora 1 Gire las ruedas delanteras del tractor hacia adelante 2 Coloque la manivela de ajuste de a altura de corte D Figura 10 en la posici6n de corte m_ s bajo 3 Deslice la cubierta de la podadora abajo del lado derecho del tractor Des ice la podadora hacia atr _s asegur_ndose de que los soportes de la podadora trasera C Figura 11 se deslicen arriba de las ram pas en e bastidor La p...

Page 51: ...ervicio al filtro de aire Sambie el aceite y el filtro Remueva la cubierta limpie las aletas de refrig _ raci6n Reemplace el filtro del combustible 1 7erifique y ajuste Reemplace la bujia de encendido Dele servicio al propulsor del arrancador verifique y _juste la holgura de la v_lvula 1 k_ANTENIMIENTO DEL MOTOR 8 Horas o 25 Horas o 50 Horas o 100 Horas e 200Horas o Cnual 22HP Briggs Stratton Diar...

Page 52: ...6n de pedade de c6sped lev ante el asiento y limpie cualquier despeje de la rejilla de admisi6n en la parte superior del motor A Figura 13 el abanico de enfriamiento expuesto del motor y alrededor de la instalaci6n del filtro de aire Tambi_n abra la tapa del filtro de aire B y elimine cualquier suciedad que se haya acumulado en el compartimiente del filtro de aire VERIFICAR PRESION DE LAS LLANTAS ...

Page 53: ...ite pivote del bastidor trasero _1_ _acoplamiento hidraulico acoplamiento del freno puntos del pivote del bastidor acoplamiento del ajuste de altura de la cubierta de la podadora acoplamiento del freno Generalmente todas las partes de metal para podado deben engrasarse deride entran en contacto con otras partes No ponga aceite ni grasa en las bandas y poleas Recuerde limpiar con un trapo los acopl...

Page 54: ...ra 20 arandela elAstica C arandela acanalada B y aspa 4 Limpie el lado inferior de la cubierta de la podadora 5 Inspeccione las aspas para ver que no tengan muescas o rebordes desafilados Use una lima para afilar el aspa a un filo cortante Si el aspa est da5a da debe reemplazarla 6 Equilibre el aspa como se muestra en la Figura 19 Centre el orificio del aspa con un clavo lubricado con una gota de ...

Page 55: ... seguridad y nunca rnanipule los dispositivos de seguridad Verifique su operaci0n con regularidad Verificaciones de SEGURIDAD Operacional PRUEBA 1 EL MOTOR NO DEBE ARRANCAR Sl El interruptor PTO ester en ON O BIEN Las palancas del control de velocidad no estan en posi cion de PARK PRUEBA 2 EL MOTOR DEBE ARRANCAR Sl El interruptor PTO esta en OFF Y Las palancas del control de velocidad estan fijas ...

Page 56: ...del rotor y la cara del armazAn come se muestra en la Figura 23 4 Alternativamente apriete las tuercas de ajuste B Figura 22 hasta que la cara del rotor y a cara del armazAn apenas hagan contacto con el calibrador 5 Verifique las ventanas para ver que la tensiAn sea igual cuando el calibrador se introduce y se saca y haga los ajustes necesaries apretando o aflojando las tuercas de ajuste NOTA El e...

Page 57: ...la varilla de nivel de aceite C Figura 25 y el drenaje del aceite A 2 Quite el tap6n del drenaje del aceite A y la varilla de nivel de aceite C Conceda un buen tiempo para que termine de drenar 3 Quite el filtro del aceite B Tire el filtro a la basura 4 Voltee el filtro nuevo y II_nele con aceite fresco Permita que el aceite trasmine en el filtro nuevo por dos minutos 5 Usando una gota de aceite e...

Page 58: ...se del purificador de aire D 4 Reinstale a cubierta del filtro de aire B y asegurela con los dos botones A Figura 26 Ensamble del filtro de aceite Modelos Kohler A Bot6n de la cubierta del filtro de aire B Cubierta C Filtro de aire D Base REEMPLAZAR BUJJA Intervalo de Servicio 200 horas Bujia de Repuesto Champion RC12YC o equivalente Entrehierro de Bujia 030 76ram 1 Detenga el motor y permita que ...

Page 59: ... 2 cuarts 1 9L sin cambio de aceite NOTA CambJe el aceJte del motor mientras el motor est tibio Deje andando el motor por unos minutes despues apage el motor y deje qua se enfrfe de cliente a tibio 1 Limpie el area alrededor de la varilla para medicion del nivel C Figura 29 y el tubo de drenaje del aceite A 2 Remueva el tapon de drenaje del aceite A y la varilla para medici6n del nivel C Permita q...

Page 60: ...purificador NOTA Remplace el prepurificador si se encuentra daha do o desgastado 1 Figura 31 Lave el prepurificador con detergente I quido y agua 2 Exprima el prepurificador para que quede seco y saturelo con aceite de motor Remueva todo el aceite en exceso exprimiendo el prepurificador en una toalla absorbente Servicio del filtro de aire NOTA Remplace et fittro de aire si se encuentra daiiado o d...

Page 61: ...encendido 030 76mm 1 Pare el motor y espere a que se enfrie 2 Limpie el Area alrededor de la bujfa de encendido 3 Remueva la bujfa de encendido 4 Verifique la separaci6n de la bujia de encendido DeberA set de 030 refi_rase a la Figura 32 5 Reinstale la bujfa dentro de la cabeza del cilindro Torque la bujfa a 180 in Ibs 20 N m Figura 32 Entrehierro de la Bujia 61 ...

Page 62: ... para fijar el tornillo de cabeza redonda en su posici6n Para Ajustar el Espacio Libre para el Operador El espacio entre el eperador y las palancas de control puede incrementarse quitando el perne de mentaje mAs bajo D Figura 34 girando la palanca hacia adelante y reinstalando el tornillo de cabeza hexagonal a tray s de las palancas de control y la ranura delantera C Repita Io misme con la palanca...

Page 63: ...da o una demasiado baja para arran car el motor puede ser el resultado de un defecto en el sis tema de recarga o algLin otro componente el_ctrico Si tiene alguna duda sobre la causa del problema p6ngase en contacto con un Centro de Partes y Reparaciones de Sears Si necesita reemplazar la bateria siga los pasos bajo Limpieza de Bateria y Cables en la Secci6n de Mantenimiento Regular Para recargar l...

Page 64: ...ecesario 3 Verifique la presiTn de las Ilantas Vea VERIFICAR LA PRESION DE LAS LLANTAS 4 Ajuste la altura de cortea posici6n media Coloque las aspas de la podadora de modo que apunten de un lado a otro Figura 38 5 Mida la distancia entre las puntas de las aspas exter nas y el suelo Figuras 37 y 38 Si hay una diferencia mayor a 1 8 3mm entre las medidas en cada lado proceda con el paso 6 Si la dife...

Page 65: ... Estacione el tractor en una superficie nivelada Desacople el PTO apague el motor y ponga el freno de mano Quite la Ilave 2 Use el brazo de la polea tensora K Figura 42 para lib erar la tensi6n en la banda y quitar la banda de tracci6n de la podadora F de la polea de PTO G 3 Quite la banda de las poleas restantes de la cubierta Nota No es necesario quitar la cubierta de la podadora 4 Instale la ba...

Page 66: ...stalaci6n de com bustible de un motor mientras est_ en almacenamiento Para evitar problemas con el motor la instalaci6n de com bustible debe vaciarse antes del almacenamiento de 30 dias o mas Siga estas instrucciones Para proteger el motor se recomienda el uso del estabi lizador de combustible Antes de arrancar la unidad despues de estar almacenada Verifique el nivel de todos los fluidos Verifique...

Page 67: ...tuosas sucias o con entrehierro Limpie y ajuste a entrehierro o reemplace incorrecto Cableado suelto o rote Verifique visualrnente el cableado y reemplace cables rotes o raidos Apriete las conexiones sueltas Solenoide o motor de arranque defectuosos Reemplace Contacte Partes y Reparacionesde Sears Interrupter del intercierre de seguridad defectuoso Reemplace Contacte Partes y Reparacionesde Sears ...

Page 68: ...lerador en FULL cuando pode el odadora es de lenta c_sped aspecto tosco Velocidad demasiado alta Disminuya la velocidad Las aspas ost_ n desafiladas file o roemplace las aspas Vea la Secci6n de Mantenimiento Banda de tracci6n de podadora se barre Limpie o reemplace la banda segun sea necesario pot que tieno aceito o estA dosgastada Las aspas no estan debidamente arian Vea Verificar Ajustar Aspas d...

Page 69: ...RepairParts PTS 1 ...

Page 70: ...27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 1 6 51 52 4 11 13 _ 58 57 53 49 48 1 Right Rear _ Kohier Engine 17 61 OnJy _ 34 23 62 Torque Capscrew to 72 77 ft Ibs _ or 97 6 104 4 Nm 42 _ 35 41 3O 24 PTS 2 ...

Page 71: ...2 107 27774 SEAT ASSEMBLY wth Arm Rests Includes Ref No 68 ARM REST KIT L H R H SUPPORT Seat NUT Hex Flange ESNA 1 4 20 CAPSCREW Hex Head Whiz Lock Dog Point 5 16 18 x 3 4 DECK Seat SCREW Truss Head Terx Drive 1 4 20 x 3 4 PLATE Pod Control RIVET Pop SCREEN Seat Deck CAPSCREW Hex Washer Head Taptite 1 4 20 x 1 2 SHROUD Rear SPACER Powdered Metal 22HP Models Only SUPPORT Seat Deck 20HP Models SUPPO...

Page 72: ...27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 1 6 51 52 4 11 13 _ 58 57 53 49 48 1 Right Rear _ Kohier Engine 17 61 OnJy _ 34 23 62 Torque Capscrew to 72 77 ft Ibs _ or 97 6 104 4 Nm 42 _ 35 41 3O 24 PTS 4 ...

Page 73: ... 1960295SM 6 1930595SM 1 2820427SM 1 SCREW Hex Washer Head Taptite 5 16 18 x 3 4 BRACKET Footrest Support NUT Speed Lug Type 1 4 20 NUT Hex Flange Whiz Lock 1 4 20 NUT Hex Flange Two Way Lock 1 2 13 SPACER HOOK WASHER ASSEMBLY NUT Push 1 4 CAP Hub CARRIAGE BOLT 1 4 20 x 3 4 PANEL Footrest PAD Footrest Front PANEL Front SPACER SPACER PIVOT Hood PIN Quick CAPSCREW Hex Washer Head Taptite 5 16 18 x 1...

Page 74: ...s plastic air filter cover and rotatiing screen 9 J Tie both throttle and clutch cables to seat support 11 NOTE Apply anti seize compoutld to crankshaft before installing pulley engine mout_ting bolts to 24 36 ft Ibs or 32 5 48 8 Nm Refer to Electrica Group for the forth Et_gine 12 Capscrew i 21 i 22 Tie clutch were to clutch away from belt pu y 16 I _ 17 __ _ Torque Oapscrew to 45 55 ft Ibs or 61...

Page 75: ...107 27774 DESCRIPTION ENGINE 20HP KOHLER Courage Model SV600S Type 0010 MUFFLER SHIELD INSULATION ASSEMBLY Muffler Heat Top SHIELD Muffler Heat Side CAPSCREW Hex Head 5 16 18 x 1 2 G5 CAPSCREW Hex Flange Whiz Lock 5 16 18 x 1 1 4 G5 NUT Hex Flange 5 16 18 CONTROL Throttle SEAL Foam TIE Self Locking HOSE Oil Drain CAPSCREW Hex Washer Head Taptite 3 8 16 x 2 PULLEY KEY Parallel CLUTCH Electric OGURA...

Page 76: ...use the standard hardware torque specification chart 9 8 I 10 _ _ Apply end of foam under seat deck support and to miss plastic air filter cover and rotatiing screen 11 NOTE Torque the tour engine mounting bolts to 24 36 ft Ibs Refer to Bectrical Group for the forth Englne 12 Capsc rew PTS 8 ...

Page 77: ...INE 22HP Briggs Stratton Model 442777 Type 0120 E1 1 MUFFLER 1 SHIELD Heat Muffler Side 1 SHIELD Heat Muffler Top 1 SHIELD Heat Throttle 4 CAPSCREW Hex Head Whizlock 1 2 20 x 5 8 1 LUG NUT Speed 1 2 20 4 CAPSCREW Hex Washer Head Taptite 5 16 18 x 1 2 1 CONTROL Throttle 1 SEAL Foam 1 HOSE Oil Drain 4 CAPSCREW Hex Washer Head Taptite 3 8 16 x 1 1 2 1 PULLEY 1 KEY Parallel 1 CLUTCH Electric OGURA 1 W...

Page 78: ...on chart 27 42 32 24 90 degree elbow to from cel_ter _ine Torque to _t 160 210 in Ibs 16 f 20 19 Q 4 6 I I I I r i _ i i I i z Control Rods Ref Nos 5 and 9 to be positioned with bends toward centerline of unit 52 41 10 8 I f i I I 1 90 degree elbow to be adiusted 65 5 3 f_om oer_ter lirle 13 x I Torque to I 160 210in Ibs PTS IO ...

Page 79: ...trol L H 1 WASHER 5 16 1 HYDRO SEAL KIT 2 BOLT Shoulder 7 16 14 G5 1 ROD Control R H 2 SPACER 2 CAPSCREW Hex Head 7 16 14 x 8 G5 4 WASHER 7 16 1 TRANSMISSION Hydro Gear LH 2 NUT Hex Flange 7 16 14 Two Way Lock 4 SCREW Hex Washer Head Taptite 3 8 16 x 2 1 2 2 CARRIAGE BOLT 3 8 16 x 1 1 4 G5 1 SUPPORT Center Transmission 4 CAPSCREW Hex Head 5 16 18 x 2 3 4 G5 1 FRAME ASSEMBLY Carrier Transmission 1 ...

Page 80: ...rt 27 42 32 24 90 degree elbow to from cel_ter _ine Torque to _t 160 210 in Ibs 16 f 20 19 Q 4 6 I I I I r i _ i i I i z Control Rods Ref Nos 5 and 9 to be positioned with bends toward centerline of unit 52 41 10 8 I f i I I 1 17 I 16 J 90 degree elbow to be adiusted 65 5 3 f_om oer_ter lirle J 13 x I Torque to I 160 210in Ibs PTS 12 ...

Page 81: ...735483SM QTY DESCRIPTION 8 NUT Hex 1 2 20 2 NUT Hex Centerlock Jam 7 16 14 4 NUT Hex Flange 3 8 16 Whiz Lock 1 CLIP Rod End Clevis R H 1 NUT Hex Head Center Lock 1 PULLEY 4 5 Transmission 1 FAN 6 Transmission 1 CAPSCREW Hex Head Transmission 1 PARKING BRAKE ARM ASSEMBLY Transmission L H or R H 1 GEAR Parking Brake Transmission 1 CLIP E Transmission Parking Brake 1 ARM Control Kit L H 1 ARM Control...

Page 82: ... hardware torque specification chart 6 _12Ibs inward force measured 1 t above bottom of foam gripe both sides 42 Handlebarsout locked compress brakespring to 3 length Brakearm to beful in gearteeth 4O 47 5 35 14 33 6 I i 21 27 25 29 2O 7 27 16 _4 31 25 48 20 43 22 45 28 12 11 21 7 PTS 14 ...

Page 83: ... 18 ESNA 1 BRACKET L H Mounting Handle Pivot 2 CLIP Brake 2 BRACKET L Switch 2 CARRIAGE BOLT 5 16 18 x 1 G5 2 CARRIAGE BOLT 5 16 18 x 1 3 4 G5 1 BRACKET Tube Mount L H 4 LOCKWASHER Spring 5 16 4 SCREW Truss Head Terx Drive 5 16 18 x 7 8 6 WASHER 5 16 2 CLAMP Saddle Snow Handle E Coat 2 TUBE Handle 2 GRIP Foam Handle 2 COVER Lower Handle 6 BOLT Carriage 6 16 18 x 1 1 4 4 CAPSCREW Hex Head 5 16 18 x...

Page 84: ... hardware torque specification chart 6 _12Ibs inward force measured 1 t above bottom of foam gripe both sides 42 Handlebarsout locked compress brakespring to 3 length Brakearm to beful in gearteeth 4O 47 5 35 14 33 6 I i 21 27 25 29 2O 7 27 16 _4 31 25 48 20 43 22 45 28 12 11 21 7 PTS 16 ...

Page 85: ...Controls Group REF NO PART NO 47 1960694SM 48 1925003SM QTY DESCRIPTION 1 NUT Hex Flange 1 4 20 ESNA 2 SCREW Hex Washer Head Taptite 1 4 20 x 1 2 ZT7000 107 27772 107 27774 Footnotes PTS 17 ...

Page 86: ...s noted otherwise use the standard hardware torque specification chart 8 9 5 __ _ Tieswitchlocabte 11 connector bogy 4 TieHarness 1 Sent Swllch 14 13 16 15 21 TOStarter8nit on Engine 22 32 35 23 Headlight Optional Electric CInlch TOEngine 29 23 24 25 PTS 18 ...

Page 87: ...n Switch 1 KEYS Set of Two Keys 1 METER Hour Digital with Oil Lube Alarms 1 PLUG Hole 1 SWITCH PTO Push Pull 4 TIE Self Locking 1 SWITCH Push Button Seat Switch 1 BRACE Battery 1 STRAP Black 1 BATTERY 12 Volt 6 Cell 340 Amps 2 CAPSCREW Hex Head 1 4 20 x 3 4 G5 2 WASHER 1 4 2 LOCKWASHER Spring 1 4 2 NUT Hex 1 4 20 1 BOOT Insulator 1 CABLE 6 x 1O 2 Ring Terminals 1 CABLE 6 x 15 2 Ring Terminals Brig...

Page 88: ...Wheels Tires Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 3 1 8 8 1 10 3 PTS 20 ...

Page 89: ...0601SM 8 7 1726382SM 2 8 1713167SM 4 9 2812808SM 2 10 1611710SM 2 QTY DESCRIPTION WASHER 3 4 NUT Hex Lock PAL 3 4 20 CAP Hub WHEEL TIRE ASSEMBLY Rear VALVE STEM CAP NUT Hex Lug 1 2 20 WHEEL TIRE ASSEMBLY Front BUSHING Wheel FITTING Lube RING Klipring for 3 4 Shaft ZT7000 107 27772 107 27774 Footnotes PTS 21 ...

Page 90: ...Decals Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 2 4 5 10 9 J __ 11 REARVIEW 1 16 PTS 22 ...

Page 91: ...on Switch DECAL Seat Deck Stripe R H DECAL Engine 18HP Kohler DECAL Do Not Remove Foam Seal DECAL Seat Deck Stripe L H DECAL ZT 7000 2044 DECAL ZT 7000 2250 DECAL CRAFTSMAN DECAL Panel Upper Operation DECAL Panel Lower Warning Danger Icon Indicator DECAL Tracking DECAL Transmission Release Valve DECAL Height of Cut DECAL Danger Do Not Put Hands Feet in Mower DECAL OPEl Certified Not Serviced DECAL...

Page 92: ...44 50 Mower Deck Clutch Support Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 25 PTS 24 ...

Page 93: ... BELT 44 _Mower Deck V BELT Mower Drive 50 Mower Deck V BELT P T O 44 Mower Deck V BELT P T O 50 Mower Deck NUT Hex Flange 3 8 16 PULLEY Idler SPACER Powdered Metal LEVER HANDLE ASSEMBLY includes Ref Nos 12 13 SPRING Extension CAPSCREW 3 8 16 x 1 1 2 G5 CAPSCREW 3 8 16 x 3 1 4 WASHER 3 8 PULLEY Idler BUSHING FITTING Lube 1 4 20 Tapered SPACER Hardened SPACER Hard Case CARRIAGE BOLT 3 8 16 x 1 1 4 ...

Page 94: ...wer Deck Height Adjustment Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 23 30_ 19 _ 2o _ 21 33 22 43 42 45 41 42 24 21 2O 28 40 29 32 PTS 26 ...

Page 95: ...x Washer Head Taptite 5 16 18 x 1 1 4 WASHER 5 16 ROD Indicator Height of Cut PLATE BRACKET ASSEMBLY Gauge Wheel TRUNNION 1 1 4 WASHER Detent PIN Spring WASHER 9 16 TRUNNION 1 1 4 FITTING Lube CRANK Height Adjustment KNOB Spinner Soft NUT Push CAPSCREW Hex Head 5 16 18 x 1 1 4 G6 BRACKET Height of Cut ARM Rear NUT Hex Whiz Lock 5 16 18 ARM ASSEMBLY Roller Bar 50 ARM ASSEMBLY Roller Bar 44 CAPSCREW...

Page 96: ...wer Deck Height Adjustment Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 23 30_ 19 _ 2o _ 21 33 22 43 42 45 41 42 24 21 2O 28 40 29 32 PTS 28 ...

Page 97: ...44 50 Mower Deck Height Adjustment Group REF NO PART NO QTY DESCRIPTION 44 1709195SM 1 SPACER 45 1611705SM 1 SPACER ZT7000 107 27772 107 27774 Footnotes PTS 29 ...

Page 98: ...rbor Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 41 Torque Nuts 3 to 55 75 Ft Lbs 39 1 2 3 17 31 2O 18 Torque Oapscrews to 45 55 Ft Lbs or 61 75 NM 25 PTS 30 ...

Page 99: ...8 WASHER Belleville PULLEY HUB Spacer 2 13 32 PULLEY HUB 35 64 HUB Serrated 35 64 HOUSING Arbor Top BEARING Ball SPACER Bearing Sleeve SPACER Tube GASKET Foam BEARING Ball HOUSING ASSEMBLY Arbor Bottom with Lube Fitting FITTING Lube 1 4 Drive COVER Arbor CAPSCREW Hex Washer Head Taptite 5 16 18 x 3 4 G5 HOUSING ASSEMBLY 44 Mower Deck HOUSING ASSEMBLY 50 Mower Deck WASHER Cup SHAFT Arbor with Extru...

Page 100: ...rbor Group ZT 7000 107 27772 107 27774 NOTE Unless noted otherwise use the standard hardware torque specification chart 41 Torque Nuts 3 to 55 75 Ft Lbs 39 1 2 3 17 31 2O 18 Torque Oapscrews to 45 55 Ft Lbs or 61 75 NM 25 PTS 32 ...

Page 101: ...44 50 Mower Deck Housing Arbor Group REF NO PART NO QTY DESCRIPTION 44 1920397SM 3 NUT 1 4 20 ESNA ZT7000 107 27772 107 27774 Footnotes PTS 33 ...

Page 102: ...Kohler Engine Parts ZT 7000 Model No 107 27772 Crankcase Group 2 15 14 13 9 Oil Pan Lubrication Group 3 4 PTS 34 ...

Page 103: ... 2 Includes 23 Screw shoulder Gear assembly cam Includes 25 27 Spring ACR Weight ACR Washer thrust ACR OiL PAN LUBRICATION Group 3 1 20 040 02 S Kit dipstick assembly Includes 2 20 163 01 S 20 009 03 S 4 25 139 80 S 5 52 050 02 S 6 20 041 01 S 7 20 096 02 S 8 20 041 02 S 9 20 144 03 S 10 20 310 03 S 11 12 380 01 S 12 M 546013 S 13 M 851030 S 14 20 032 01 S 15 25 166 02 S O Ring dipstick 2 Plate as...

Page 104: ...Kohler Engine Parts ZT 7000 Model No 107 27772 Ignition Electrical Group 5 _2 3_ Q l_f s 16 e_6 Blower Housing Baffles Group 6 2 Starting System Group 7 J _Fuel System Group 8_ PTS 36 ...

Page 105: ...Decal 20 HP SV600 25 113 39 S Decal clear lamination STARTING SYSTEM Group 7 1 20 098 01 S Starter assembly inertia drive 2 25 100 31 S Nut hex serrated flange 2 FUEL SYSTEM Group 8 1 20 041 07 S Gasket heat deflector 2 20 265 01 S 3 M 651020 S 4 20 853 14 S 5 12 041 01 S 6 12 041 02 S 7 20 072 03 S 8 M 641060 S 9 20 086 11 S 10 20 126 02 S 11 24 393 16 S 12 M 545010 S 13 25 237 14 S 14 25 050 22 ...

Page 106: ...Kohler Engine Parts ZT 7000 Model No 107 27772 Air Intake Filtration Group 10 Exhaust Group11 1 3 2 16 Exhaust Controls Group 9 14 I 15 PTS 38 ...

Page 107: ...overnor 9 52 211 04 S Bolt round head 1 4 20x1 10 X 22 11 S Washer lock 1 4 11 12 100 07 S Nut hex flange 1 4 20 12 20 089 07 S Spring governor 13 25 158 11 S Bushing throttle linkage 14 20 079 04 S Linkage throttle 15 25 158 08 S Bushing linkage retaining 16 20 089 10 S Spring linkage AiR INTAKE FILTRATION Group 10 1 20 096 04 S Cover air cleaner 2 25 341 04 3 Knob cover 2 3 20 083 02 3 Element a...

Page 108: ...Briggs Stratton Engine Parts zT 7000 Model No 107 27774 929A _ 10_ 213_ 265 267_ 216 222 188 _ 265 _ 1330 REPAIR IVlANUA_ 267 _ B 1330 REPAIR IVlANUA_ 968 PTS 40 ...

Page 109: ... m 240 _ 333_ 211 _o_o_ 628 _ 121 CARBURETOR OVERHAUL KiT 104_51_ 135_ 137027 o_ 1123 _ lO3_ 033 937 385 _ _ 387 _ 913 0 o16_ s52 Q 552A 8 742_ 404 552A 8 691 977 CARBURETOR GASKET SET 31 _ 137C_ 276 672_ 150_ 937 633 914 1169 413_ 9_ 8 F 231o72_ _ l 51 _ lO5 142J_ 1128_ 150 _130 95_ 104 _ 276 PTS 41 ...

Page 110: ...Briggs Stratton Engine Parts ZT 7000 Model No 107 27774 741t 1095 VALVE GASKET SET 1022 868 358 ENGINE GASKET SET 3 7_ 20 _ 276 729 789A 48 2_ 691 Q 1 943 Q 842 524 868 1022 801 PTS 42 ...

Page 111: ...ube Fuel Transfer Gasket Float Bowl Kit Choke Shaft Nozzle Carburetor Key Timing Gasket Nozzle Gasket Air Cleaner REE PART 165 693148 Nut Ring Gear 167 698742 Line Fuel Cut to Required Length 187A 699883 Line Fuel Molded 186 691108 Screw Control Bracket 192 690083 Adjuster Rocker Arm 209 698071 Spring Governor 211 691019 Spring Governed Idle 212 695238 Link Throttle 213 691021 Bracket Choke Contro...

Page 112: ...rive Cap End Housing Starter Service with 691262 Starter Motor Seal Dipstick Tube Dipstick Tube Assembly Terminal Spark Plug Adapter Air Cover Air Guide Cover Air Guide Cover Air Guide Seal Valve Wire Connector Alternator Gasket Exhaust Screw Rocker Cover Hose Vacuum Screw Choke Control Bracket Screw Choke Control Bracket SeaI O Ring Oil Pump Cover Solenoid Fuel Cover Oil Pump Filter Pre Cleaner C...

Page 113: ... 21 20 2_3 27 31 31 35 66 76 76 86 11 150 12 163 20 272 23 313 30 40 8 35 476 50 68 0 55 74 8 65 88 4 75 102 0 90 122 4 100 136 160 217 6 180 2448 140 1904 155 210 8 220 2992 240 3264 SAE Grade 5 8AEGrade 8 in Ibs in_b_ flJ bs Nm Wlbs Nm 113 441 31 35 43 4 9 60 _4_ 5 5 68 8 109 12 10 136 14 17 231 25 19 25 8 27 30 40 8 45 35 47 6 50 50 68 0 70 55 748 80 75 102 0 110 90 1224 120 110 1496 150 120 16...

Page 114: ...PTS 46 ...

Page 115: ...an fue disefiado y fabricado para aSos de operaci6n confiable Pero como todos los productos es posible que cada cierto tiempo requiera de reparaciones Ahf es donde tener un Acuerdo de Protecci6n de Reparaciones puede ahorrarle dinero y contrariedades Compre un Acuerdo de Proteceidn de Reparaeiones ahora y protejase usted mismo de motestias y gastos inesperados Aqui est Io que incluye el Acuerdo 5_...

Page 116: ...o on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day er night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada iii i_iiiii_iiiii i ii_ iiii jiiii_ iii i_iiiii_iiiii i ii_ iiii jiiii_ Para pedir servicie de reparaci6n a domicilio ...

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