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5

English

d ) 

Store idle power tools out of the reach of children 
and do not allow persons unfamiliar with the 
power tool or these instructions to operate the 
power tool. 

Power tools are dangerous in the hands 

of untrained users.

e ) 

Maintain power tools and accesories. Check 
for misalignment or binding of moving parts, 
breakage of parts and any other condition 
that may affect the power tool’s operation. If 
damaged, have the power tool repaired before 
use. 

Many accidents are caused by poorly maintained 

power tools.

f ) 

Keep cutting tools sharp and clean. 

Properly 

maintained cutting tools with sharp cutting edges are 
less likely to bind and are easier to control.

g ) 

Use the power tool, accessories and tool bits, etc. 
in accordance with these instructions, taking 
into account the working conditions and the 
work to be performed. 

Use of the power tool for 

operations different from those intended could result 
in a hazardous situation.

h ) 

Keep handles and grasping surfaces dry, clean 
and free from oil and grease.

 Slippery handles and 

grasping surfaces do not allow for safe handling and 
control of the tool in unexpected situations.

5) Service

a ) 

Have your power tool serviced by a qualified 
repair person using only identical replacement 
parts.

 

This will ensure that the safety of the 

power tool is maintained.

SAFETY INSTRUCTIONS FOR MITER SAWS

•  Miter saws are intended to cut wood or wood-like 

products, they cannot be used with abrasive cut-off 
wheels for cutting ferrous material such as bars, 
rods, studs, etc.

 Abrasive dust causes moving parts such 

as the lower guard to jam. Sparks from abrasive cutting 
will burn the lower guard, the kerf insert and other plastic 
parts. 

•  Use clamps to support the workpiece whenever 

possible. If supporting the workpiece by hand, you 
must always keep your hand at least 100 mm from 
either side of the saw blade. Do not use this saw to 
cut pieces that are too small to be securely clamped 
or held by hand. 

If your hand is placed too close to the 

saw blade, there is an increased risk of injury from blade 
contact.

•  The workpiece must be stationary and clamped or 

held against both the fence and the table. Do not 
feed the workpiece into the blade or cut "freehand" 
in any way.

 Unrestrained or moving workpieces could be 

thrown at high speeds, causing injury.

•  Push the saw through the workpiece. Do not pull the 

saw through the workpiece. To make a cut, raise the 
saw head and pull it out over the workpiece without 
cutting, start the motor, press the saw head down 
and push the saw through the workpiece. 

 

Cutting on the pull stroke is likely to cause the saw blade 
to climb on top of the workpiece and violently throw the 
blade assembly towards the operator. 

•  Never cross your hand over the intended line of 

cutting either in front or behind the saw blade.

 

Supporting the workpiece "cross handed" i.e. holding the 
workpiece to the right of the saw blade with your left hand 
or vice versa is very dangerous.

•  Do not reach behind the fence with either hand 

closer than 100 mm from either side of the saw 
blade, to remove wood scraps, or for any other 
reason while the blade is spinning. 

The proximity of 

the spinning saw blade to your hand may not be obvious 
and you may be seriously injured.

•  Inspect your workpiece before cutting. If the 

workpiece is bowed or warped, clamp it with the 
outside bowed face toward the fence. Always make 
certain that there is no gap between the workpiece, 
fence and table along the line of the cut. 

Bent or 

warped workpieces can twist or shift and may cause 
binding on the spinning saw blade while cutting. There 
should be no nails or foreign objects in the workpiece.

•  Do not use the saw until the table is clear of all tools, 

wood scraps, etc., except for the workpiece. 

Small 

debris or loose pieces of wood or other objects that contact 
the revolving blade can be thrown with high speed.

•  Cut only one workpiece at a time.

 Stacked multiple 

workpieces cannot be adequately clamped or braced and 
may bind on the blade or shift during cutting.

•  Ensure the miter saw is mounted or placed on a 

level, firm work surface before use. 

A level and firm 

work surface reduces the risk of the miter saw becoming 
unstable.

•  Plan your work. Every time you change the bevel or 

miter angle setting, make sure the adjustable fence 
is set correctly to support the workpiece and will 
not interfere with the blade or the guarding system. 

Without turning the tool "ON" and with no workpiece 
on the table, move the saw blade through a complete 
simulated cut to assure there will be no interference or 
danger of cutting the fence.

•  Provide adequate support such as table extensions, 

saw horses, etc. for a workpiece that is wider or 
longer than the table top. 

Workpieces longer or wider 

than the miter saw table can tip if not securely supported. 
If the cut-off piece or workpiece tips, it can lift the lower 
guard or be thrown by the spinning blade.

•  Do not use another person as a substitute for a table 

extension or as additional support. 

Unstable support 

for the workpiece can cause the blade to bind or the 
workpiece to shift during the cutting operation pulling you 
and the helper into the spinning blade. 

•  The cut-off piece must not be jammed or pressed 

by any means against the spinning saw blade.

 If 

confined, i.e. using length stops, the cut-off piece could get 
wedged against the blade and thrown violently.

Summary of Contents for CMXEMAR120

Page 1: ... Miter Saw Sierra de inglete compuesta plegadiza de 254 mm 10 pulgadas CMXEMAR120 INSTRUCTIONMANUAL MANUALDEINSTRUCTIONES IFYOUHAVEQUESTIONSORCOMMENTS CONTACTUS SITIENEDUDASOCOMENTARIOS CONTÁCTENOS 1 888 398 7737 WWW CRAFTSMAN COM ...

Page 2: ...English original instructions 1 Español traducido de las instrucciones originales 33 ...

Page 3: ...ds This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION In...

Page 4: ... sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate c...

Page 5: ...ely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator Never cross your hand over the intended line of cutting either in front or behind the saw blade Supporting the workpiece cross handed i e holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous Do not reach behind the fence with eit...

Page 6: ...r masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Handling the power cord on this prod...

Page 7: ... loss of power and overheating These tools are factory tested if this tool does not operate check power supply Intended Use This miter saw is designed for wood cutting DO NOT use under wet conditions or in presence of flammable liquids or gases This miter saw is a professional power tool DO NOT let children come into contact with the tool Supervision is required when inexperienced operators use th...

Page 8: ...12 located behind the base as shown in Fig C 4 Pull out the safety lock pin 16 located next to the bevel lock knob 5 Grasp the cutting head by the switch handle 2 and raise the cutting head up to the vertical position just pass the 0 bevel setting 6 Tilt the cutting head back to 0 and then tighten the bevel lock knob 12 The pin will automatically insert into the slot locking the head in position 7...

Page 9: ...OP OF SAW when in the folded or unfolded position Installing The Dust Bag Fig E 1 Squeeze the metal collar wings 18 of the dust bag 14 2 Place the dust bag neck opening around the dust port 19 and release the metal collar wings 18 WARNING Do not use this saw to cut and or sand metals The hot chips or sparks may ignite sawdust from the bag material Fig E Installing The Hold Down Clamp Assembly Fig ...

Page 10: ...e Fig F 4 20 21 Fig G 20 20 Fig H 17 22 Mounting The Miter Saw Fig I J WARNING To avoid injury from unexpected saw movement Before moving the miter saw disconnect the power cord from the outlet and lock the cutting arm in the lower position using the hold down latch NOTE The hold down latch is for carrying or storing the tool It is not to be used for holding the saw while cutting Lower the cutting...

Page 11: ...TE To avoid damage never carry the miter saw by the switch handle To reduce the risk of serious personal injury ALWAYS secure all clamps knobs latches and locks before lifting the saw 1 Never carry the saw by the switch handle miter clamp or cutting head The carrying handle 17 is appropriate for when the saw is folded only When saw is not folded the hand holds should be used 2 ALWAYS use the suppo...

Page 12: ...ade 3 Place the blade wrench on the arbor bolt 27 4 Press the arbor lock button 28 holding it in firmly while turning the blade wrench counterclockwise Continue to press it in while tightening the arbor bolt securely Fig N 5 Rotate the cover plate 26 back to its original position and tighten the cover plate screw 25 with a Phillips screwdriver Fig M 6 Lower the blade guard 3 back to its original p...

Page 13: ... 2 5 mm hex wrench until the blade is square with the miter table 4 Tighten the bevel lock knob 12 after alignment is achieved Fig P 9 33 Fig Q 36 12 90 Bevel Pointer Adjustment Fig S WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet 1 When the blade is exactly 90 0 to the table loosen the bevel poi...

Page 14: ...blade and the ruler against the fence 11 as shown 4 Adjust the fence 90 to the blade and tighten the four fence locking bolts 43 NOTE If the saw has not been used recently recheck blade squareness to the fence and readjust if needed 5 After fence has been aligned using a scrap piece of wood make a cut at 90 then check squareness on the piece Readjust if necessary Fig U 7 8 41 42 Turning Laser Guid...

Page 15: ... Trigger Switch during any laser adjustment A Checking Laser Line Alignment Fig Y 1 Set the saw to a 0 miter and 0 bevel setting 2 Use a combination square to mark a 90 angle running across the top and down the front of a board This line will serve as the pattern line to adjust the laser Place the board on the saw table 3 Carefully lower the saw head down to align the saw blade with the pattern li...

Page 16: ...p and blade changes Compare the direction of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front of the saw Tighten the arbor bolt Tighten the cover plate screw Check for damaged parts Check for Alignment of moving parts Damaged electric cords Binding of moving parts Broken cracked castings base table motor upper arm Function of...

Page 17: ...he elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs when using any miter saw Always wear a face mask or dust mask along with safety goggles Inspect Your Workpiece Make sure there are no nails or foreign objects in the part of the workpiece being cut Plan your work to avoid small pieces that may bind or are too small to clamp and hold securely Plan the way you will gra...

Page 18: ...age Always use the clamp to firmly hold the workpiece against the fence and table to prevent movement toward the blade Turn the laser guide on for pre alignment of your cut Fig BB With the power switch OFF bring the saw blade down to the workpiece to see the cutting path of the blade Raise the saw blade back up before turning the saw on Squeeze trigger switch to start saw Lower blade into workpiec...

Page 19: ... 6 45 right left and 55 right IMPORTANT Always tighten the miter handle 7 before performing every cutting operation 5 Turn the laser guide on and position the workpiece on the table for pre alignment of your cut Fig DD 1 50 51 Bevel Cut Fig FF WARNING NEVER BEVEL to the right this saw is designed to only be used for cutting left bevel cuts 1 When a bevel cut is required loosen the bevel lock knob ...

Page 20: ...ed 7 5 16 inches or more away from the blade The support must let the workpiece lay flat on the work table during the cutting operation NOTE When mounted on a flat surface the saw table is 3 1 2 inches high Support Base As Extension Table Fig JJ WARNING Before using make sure the height of the saw table matches the height of the support base 1 Place the miter saw and support base 10 on a flat stab...

Page 21: ...ade application and thinness of the material Fig KK Blade slot Fig LL F e n c e Miter saw table Miter at 45 bevel at 0 Miter at 0 bevel at 45 F e n c e Miter saw table Workpiece Workpiece Cutting Crown Molding Fig MM NN Your compound miter saw is suited for the difficult task of cutting crown molding To fit properly crown molding must be compound mitered with extreme accuracy The two surfaces on a...

Page 22: ...L 33 9 31 6 Right 1 Position top of molding against fence 2 LEFT side is finished piece Inside Corner Right Side IR 33 9 31 6 Left 1 Position bottom of molding against fence 2 LEFT side is finished piece Outside Corner Left Side OL 33 9 31 6 Left 1 Position bottom of molding against fence 2 RIGHT side is finished piece Outside Corner Right Side OR 33 9 31 6 Right 1 Position top of molding against ...

Page 23: ... 23 84 22 01 117 20 67 24 31 23 43 21 68 118 20 30 23 94 23 02 21 36 119 19 93 23 57 22 61 21 03 120 19 57 23 20 22 21 20 70 121 19 20 22 83 21 80 20 38 122 18 84 22 46 21 40 20 05 123 18 48 22 09 21 00 19 72 52 38 Crown Molding 45 45 Crown Molding Angle Between Walls Miter Setting Bevel Setting Miter Setting Bevel Setting 124 18 13 21 71 20 61 19 39 125 17 77 21 34 20 21 19 06 126 17 42 20 96 19 ...

Page 24: ... not use the saw without the lower blade guard The lower blade guard is attached to the saw for your protection Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Regularly check to make sure the lower guard is working properly Also check before each use that all bolts screws are tight Clean the lower guard of any dust or buildup with a damp cloth WA...

Page 25: ...25 English Free Warning Label Replacement If your warning labels become illegible or are missing call 1 888 398 7737 for a free replacement ...

Page 26: ...outlet Brush spark when switch released 1 Brush worn 2 Other 1 Replace Brushes See MAINTENANCE section 2 Contact Service Center or Authorized Service Station SAW OPERATION PROBLEM CAUSE CORRECTION Blade hits table 1 Misalignment 1 Contact Service Center or Authorized Service Station Angle of cut not accurate Can not adjust miter 1 Miter table unlocked 2 Sawdust under table 1 See OPERATION Miter An...

Page 27: ... 1 888 398 7737 This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or ...

Page 28: ...AVE WASHER φ8 1 X7WV CR RE PAN HD TAPPING SCREW M4 16 2 X7Y7 FLAT WASHER φ6 φ13 1 1 X7WW CR RE PAN HD TAPPING SCREW M4 16 6 X7Y8 FLAT WASHER φ8 φ15 1 1 X7WX CR RE PAN HD TAPPING SCREW M3 8 1 X7Y9 ANCHOR BLOCK 1 X7WY CR RE TRUSS HD SCREW M5 20 2 X7YA COLLAR 1 X7WZ COMPRESSION SPRING 1 X7YB ANCHOR BLOCK 1 X7X0 CORD CLAMP 1 X7YC LOWER BLADE GUARD 1 X7X1 BUTTON SWITCH 1 X7YD SPECIAL BOLT 1 X7X2 TRIGGE...

Page 29: ...X7ZK LASER WARNING LABEL 1 X80H ANCHOR PLATE 1 X7ZL LOCK NUT 1 X80J PLUNGER HANDLE 1 X7ZM NUT 1 X80K TENSION PLATE 1 X7ZN LOCK NUT 1 X80L SHAFT 1 X7ZP HEX NUT 1 X80M PIVOT SHAFT 1 X7ZQ CR RE PAN HD SCREW M5 8 1 X80N COMPRESSION SPRING 1 X7ZR CR RE PAN HD SCREW M5 8 2 X80P CLEVIS PIN 1 X7ZS CR RE PAN HD SCREW M5 8 1 X80Q HEX SOC HD CAP SCREW M8 30 4 X7ZT CR RE PAN HD SCREW M4 10 4 X80R HEX SOC HD C...

Page 30: ...7WX X7XM X7WV2 X7X0 X7XR X7WU X7XX X7XW X7Y7 X7YG X80L X7X5 X7WP X7WY2 X7WQ X7X3 X7XN X80F X7ZY X807 X807 X7ZZ X7ZM X800 X803 X809 X801 X80C X7ZS X808 X804 X80P X80M X80G2 X80H X7Z7 X806 X805 X7XZ X7YA X7YJ X7YC X7YH X7YD X7YE X7ZC X7XT X7Y4 X7YB X7XV X7Y6 X7Y8 X7XU2 X7Y1 X7ZL X802 X7ZJ X7ZX X7ZP X837 X7WM X7YZ X80Q4 X80Y X80B X7ZV X7ZQ X80A X80W X7Z8 X7ZF X7ZW X80J X80N X80D X7ZN X7ZE X7ZR2 X80K ...

Page 31: ...2 1 X81S GEAR BOX 1 X82S FLAT WASHER 1 4 3 4 1 16 2 X81T FLOW GUIDE 1 X82T FLAT WASHER φ5 φ16 2 1 X81U GEAR SHAFT 1 X82U BALL BEARING 1 X81V CUTTER SHAFT 1 X82V NEEDLE ROLLER 2 X82A ARMATURE ASS Y 1 X82W NEEDLE ROLLER BEARING 1 X82B HELIX GEAR 1 X82X BALL BEARING 1 X82C LEAD WIRE ASS Y 1 X82Y BALL BEARING 1 X82D HEX NUT M8 1 X82Z BALL BEARING 1 X82E CR RE PAN HD SCREW M5 6 5 X830 CLEVIS PIN 1 X82F...

Page 32: ...English 32 NOTES ...

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