background image

16

ENGINE SPEED

Your engine speed has been factory set. 

CARBURETOR

Your carburetor is not adjustable.  If your 

engine does not operate properly due to 

suspected carburetor problems, take your 

lawn mower to a Sears or other qualified 

service center for repair and/or ad just-

 ment.

IMPORTANT:

  Never tamper with the 

engine governor, which is factory set 

for proper engine speed.  Over speed-

 ing the engine above the factory high 

speed setting can be dangerous.  If you 

think the engine-governed high speed 

needs adjusting, contact a Sears or other 

qualified service centre, which has proper 

equip ment and ex pe ri ence to make any 

nec es sary adjustments.

STORAGE

Immediately prepare your lawn mower for 

storage at the end of the season or if the 

unit will not be used for 30 days or more.

LAWN MOWER

When lawn mower is to be stored for a 

period of time, clean it thor oughly, remove 

all dirt, grease, leaves, etc.  Store in a 

clean, dry area.

1.  Clean entire lawn mower (See 

“CLEANING” in the Maintenance sec-

tion of this manual).

2.  Lubricate as shown in the Main te-

 nance section of this manual.

3.  Be sure that all nuts, bolts, screws, 

and pins are securely fas tened.  

Inspect   moving parts for damage, 

breakage and wear.  Replace if neces-

sary.

4.  Touch up all rusted or chipped paint 

surfaces; sand lightly before painting.

HANDLE

You can fold your lawn mower handle for 

storage.

1.  Remove bolts and nuts.

2.  Squeeze the bottom ends of the 

lower handle toward each other until 

the lower handle clears the handle 

bracket, then move handle forward.

3.  Loosen upper handle mounting bolts 

enough to allow upper handle to be 

folded back.

IMPORTANT:

  When folding the handle 

for storage or transportation, be sure to 

fold the handle as shown or you may 

damage the control cables.

•  When setting up your handle from the 

storage position, the lower han dle will 

automatically lock into the mow ing 

position.  

Lower handle

SQUEEZE

TO FOLD

ENGINE

Maintenance, re pair, or re place ment of the 

emission con trol de vic es and sys tems, which 

are be ing done at the cus tom ers expense, 

may be performed by any non-road engine 

repair es tab lish ment or individual. Warranty 

repairs must be performed by an authorized 

engine man u fac tur er's service outlet.

MOWING 

POSITION

Lower handle

Operator 

presence 

control bar

Upper 

handle

Handle 

knob

FOLD

FORWARD

FOR

STORAGE

Nut

Bracket

Bolt

17

FUEL SYS TEM

IMPORTANT

:  It is important to prevent 

gum deposits from forming in essential 

fuel system parts such as carburetor, fuel 

filter, fuel hose or tank during storage. 

Also, alcohol blended fuels (called 

gasohol or using ethanol or methanol) 

can attract moisture which leads to 

separation and formation of acids during 

storage. Acidic gas can damage the fuel 

system of an engine while in storage. 

•  Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines 

and car bu re tor are empty.

•  Never use engine or carburetor cleaner 

prod ucts in the fuel tank or per ma nent 

damage may occur.

•  Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable 

al ter na tive in minimizing the formation 

of fuel gum deposits during stor age.  

Add stabilizer to gasoline in fuel tank or 

storage con tain er.  Always follow the mix 

ratio found on stabilizer container.  Run 

engine at least 10 min utes after adding 

stabilizer to allow the stabilizer to reach 

the car bu re tor.  Do not empty the gas tank 

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace 

with clean engine oil.  (See “ENGINE” in 

the Maintenance section of this manual).

CYLINDER

1.  Remove spark plug.

2.  Pour 1 ounce/29 ml of oil through 

spark plug hole into cylinder.

3.  Pull starter handle slowly a few times 

to dis trib ute oil.

4.  Replace with new spark plug.

OTHER

•  Do not store gasoline from one season 

to another.

•  Replace your gasoline can if your can 

starts to rust.  Rust and/or dirt in your 

gasoline will cause problems.

•  If possible, store your unit indoors and 

cover it to protect it from dust and dirt.

•  Cover your unit with a suitable pro tec-

 tive cover that does not retain moisture.  

Do not use plastic.  Plastic cannot 

breathe, which allows con den sa tion to 

form and will cause your unit to rust.

IMPORTANT

:  Never cover mower while 

en gine and exhaust areas are still warm.

 CAUTION:  

Never store the lawn 

mower with gaso line in the tank inside a 

build ing where fumes may reach an open 

flame or spark.  Allow the engine to cool 

before storing in any en clo sure.

Summary of Contents for 944.364153

Page 1: ...Y Printed in U S A Model No 944 364153 CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Owner s Manual ROTARY LAWN MOWER 160cc Honda Engine 21 Multi Cut Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...e sponsible adult other than the operator Be alert and turn machine off if children enter the area Beforeandwhilewalkingbackwards look behind and down for small children Never allow children to operate the machine II GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before starting Be thoroughly familiar with the controls and the proper use of the mac...

Page 3: ... the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame spark or pilot light such as a water heater or on other appliances Never fill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove g...

Page 4: ... 888 888 3139 Email powerequipmentemissions ahm honda com or Honda Canada Inc Power Equipment Customer Relations Visit www honda ca for contact information Telephone 888 946 6329 Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair th...

Page 5: ...is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part dur ing the warranty period American Honda Motor Co Inc Power Equipment Customer Relations 4900 Marconi ...

Page 6: ...f this manual 27 MODEL NUMBER GCV160 LAOS3B HONDA 4 CYCLE ENGINE CAMSHAFT PULLEY KEY PART NO NO DESCRIPTION 1 14320 ZL8 010 Pulley Camshaft 2 14324 ZL8 000 Shaft Cam Pulley 3 14400 Z0J 014 Belt Timing 84HU7 G 200 6 14461 ZL8 000 Shaft Rocker Arm 11 90112 333 000 Screw Tappet Adjusting 12 90206 001 000 Nut Tappet Adjusting 13 91301 ZM0 V31 O Ring 6 8 x 1 9 ARAI 15 14431 Z0J 000 Rocker Arm Intake Va...

Page 7: ... for a few minutes If bag gets wet let it dry before using TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert to bag ging see TO CONVERT MOWER in the Operation section of this manual Frame handle Frame opening Vinyl bindings INSTALL STARTER ROPE 1 Loosen T knob 2 Hold control bar against upper handle 3 Slowly pull engine starter rope out until rope will sli...

Page 8: ...y Fan T93 Husqvarna Grey 19610 Z0L 861ZE Cover Assembly Fan T98 M T D Red 22 19619 ZL8 300 Collar Fan Cover 24 90013 883 000 Bolt Flanged 6 x 12 CT200 25 90015 883 000 Bolt Flanged 6 x 28 CT200 27 90043 ZL8 000 Bolt Stud H 42 5mm 28 90043 ZL8 000 Bolt Stud H 42 5mm 33 93913 25220 Screw Tapping PO 5 x 12 35 91424 Z8B 821 Tube Fuel Tank 36 91427 Z8B 821 Tube Fuel 7 3 x 160 40 95002 40800 08 Clip Tub...

Page 9: ...lso 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Pivot pins Grass catcher handle Catcher frame hook Rear door SIDE DISCHARGING Rear door must be closed Open mulcher door and install dis charge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mulch...

Page 10: ... the oil after every 25 hours of operation or each season You may need to change the oil more often under dusty dirty conditions See TO TO STOP ENGINE To stop engine release operator pres ence control bar Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon TO START ENGINE NOTE Due to protective coatings on the engin...

Page 11: ...ss conditions may require that an area be mulched a second time to completely hide the clippings When doing a sec ond cut mow across perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAX 1 3 MOWING TIPS CAUTION Do not use de thatcher blade at...

Page 12: ...TE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your lawn mower and void your warranty 32 440858X004 Selector Spring Rear 33 701037 Selector Knob 34 401176X004 Axle Arm Assembly Rear LH 35 426589 Locknut Hex 5 16 18 36 401638 Bolt Shoulder 5 16 18 37 194230X460 Wheel...

Page 13: ...e sure the trailing edge of blade oppo sitesharpedge isuptowardtheengine 4 Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only w...

Page 14: ...y be damaged by using a dirty air filter Replace the air filter every 100 hours of operation or every season whichever oc curs first Service air cleaner more often under dusty conditions TO CLEAN AIR FILTER 1 Remove cover 2 Carefully remove cartridge 3 Clean by gently tapping on a flat sur face If very dirty replace cartridge CAUTION Petroleum solvents such as kerosene are not to be used to clean ...

Page 15: ... runs hotter and shortens engine life Keep finished surfaces and wheels free of all gasoline oil etc With the exception of the water washout port if equipped we do not recommend using a garden hose to clean the outside of your lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in enginecanresultinshortenedenginelife LAWN MOWER TO ADJUST CU...

Page 16: ...or individual Warranty repairsmustbeperformedbyanauthorized engine manufacturer s service outlet MOWING POSITION Lower handle Operator presence control bar Upper handle Handle knob FOLD FORWARD FOR STORAGE Nut Bracket Bolt 17 FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Also...

Reviews: