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20

Does not start 

1.   Dirty air fi lter. 

1.  Clean/replace air fi lter.

 

2.  Out of fuel. 

2.  Fill fuel tank.

 

3.  Stale fuel. 

3.  Drain fuel tank and refi ll tank

 

 

 

 

with fresh, clean gasoline.

 

4.  Water in fuel. 

4.  Drain fuel tank and refi ll tank

 

 

 

 

with fresh, clean gasoline.

 

5.  Spark plug wire is  

5.  Connect wire to plug.

  

disconnected. 

 

 

6.  Bad spark plug. 

6.  Replace spark plug.

 

7.  Loose blade or broken  

7.  Tighten blade bolt or

 

 

blade adapter. 

 

replace blade adapter. 

 

8.  Control bar in released 

8.  Depress control bar to

  

position.   

 

handle.

 

9.  Control bar defective. 

9.  Replace control bar.

 

10. Fuel valve lever (if so 

10. Turn fuel valve lever

 

 

equipped) in OFF position. 

 

to the ON position.

 

11. Weak battery (if equipped). 

11. Charge battery.

 

12. Disconnected battery 

12. Connect battery to engine. 

 

 

connector (if equipped).

 

13. Blown fuse (if equipped). 

13. Replace fuse.

 

14. Engine control lever is 

14. Place engine control lever

 

 

in STOP position. 

 

in FAST position.

Loss of power 

1.  Rear of lawn mower  

1.  Raise cutting height.

 

  

housing or cutting blade  

 

 

 

dragging in heavy grass. 

 

 

2.  Cutting too much grass. 

2.  Raise cutting height.

 

3.  Dirty air fi lter. 

3.  Clean/replace air fi lter.

 

4.  Buildup of grass, leaves, 

4.  Clean underside of mower 

  

 

and trash under mower. 

 

housing. 

 

 

5.  Too much oil in engine. 

5.  Check oil level.

 

6.  Walking speed too fast. 

6.  Cut at slower walking speed.

Poor cut –  

1.  Worn, bent or loose blade. 

1.  Replace blade. Tighten  

uneven 

  

 blade 

bolt.

 

2.  Wheel heights uneven.  

2.  Set all wheels at same  

 

  

 height.

 

 

3.  Buildup of grass, leaves 

3.  Clean underside of  

 

 

 

and trash under mower. 

 

mower housing.

PROBLEM CAUSE 

CORRECTION 

TROUBLESHOOTING - See appropriate section in manual unless directed 
to a Sears Parts & Repair Center.

13

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

BEFORE

EACH

USE

AFTER

EACH

USE

EVERY

10

HOURS

EVERY

25 HOURS

OR SEASON

EVERY

100

HOURS

BEFORE

STORAGE

1

 - Change more often if operating under a heavy load or in high outdoor temperatures.

2

 - Service more often if operating in dirty or dusty conditions.

3

 - Replace blades more often when mowing in sandy soil.

4

 - Charge 48 hours at end of season.

5

 - And after each 5 hours of use.

(if so equipped)

Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck

*

**

***

****

MAINTENANCE

GENERAL REC OM MEN DA TIONS

The warranty on this lawn mower does not 
cover items that have been sub ject ed to 
operator abuse or negligence.  To receive 
full value from the warranty, operator must 
maintain unit as in struct ed in this manual.
Some adjustments will need to be made 
periodically to properly maintain your unit.
At least once a season, check to see if 
you should make any of the adjustments 
described in the Service and Ad just ments 
section of this manual.
•  At least once a year, replace the spark 

plug, clean or replace air fi lter element 
and check blade for wear.  A new spark 
plug and clean/new air fi lter element 
assure proper air-fuel mix ture and help 
your engine run bet ter and last longer.

•  Follow the maintenance schedule in this 

manual.

BEFORE EACH USE

•  Check engine oil level.
•  Check for loose fasteners.

LUBRICATION

Keep unit well lubricated
(See “LU BRI CA TION CHART”).

LUBRICATION CHART

 Spray lubricant
 See "ENGINE" in Maintenance section.

IMPORTANT:

   Do not oil or grease plastic 

wheel bearings.  Viscous lu 

bri cants will

attract dust and dirt that will short en the life of 
the self-lu bri cat ing bearings.  If you feel they 
must be lu bri cated, use only a dry, pow dered 
graphite type lubricant spar ingly.

 

Wheel 

adjuster (on 

each wheel)

 Engine oil

 

Rear door 

hinge

 

Handle bracket mounting pins

 

Mulcher 

door hinge 

pin

Summary of Contents for 944.362200

Page 1: ...U S A Model No 944 362200 CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Owner s Manual ROTARY LAWN MOWER 160cc Honda Engine Power Propelled 22 Multi Cut Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...n daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Never operate machine in wet grass Al ways be sure of your footing keep a firm hold on the handle walk never run Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine If the equipment should start to vibrate abnormally stop the engine motor ...

Page 3: ...efuelsuchequip mentwithaportablecontainer ratherthan from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Iffuelisspilledonclothing changeclothing immediately Never overfill fuel tank Replace gas cap and tighten securely V GENERAL SERVICE Never run machine inside a ...

Page 4: ...UR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY CUSTOMER RESPONSIBILITIES In additional to complying with all suggested maintenance guidelines and instructions customers obligations shall include but shall not be limited to operating the product in accordance with the owner s manual or any additional instructions or information provided at the time of purchase or in subsequent communicatio...

Page 5: ...ders pole pruners gas chain saws electric chain saws trimmer attachments baggers and pole saws for noncommercial nonprofessional non institutional or non income producing use 4 90DAYS Alldefectivebatteries whichwillbereplacedduringthis90 dayWarrantyPeriod 5 60 DAYS Additional Warranty Period of 60 days will apply to adjustments and worn products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMEN...

Page 6: ...le knobs 5 Remove any packing material from around control bar Your lawn mower handle can be adjusted for your mowing comfort Refer to AD JUST HANDLE in the Service and Adjust ments section of this manual Handle bracket Knob Bolt MOWING POSITION Lower handle LIFT UP Operator presence control bar Upper handle LIFT UP Handle knob 27 MODEL NUMBER GCV160 LABHH HONDA 4 CYCLE ENGINE CYLINDER BARREL KEY ...

Page 7: ...sence control bar must be held down to the handle to start the blade Release to stop the blade Throttle engine control used for start ing stopping the engine and allows you to select either FAST or SLOW engine speed Starter handle used for starting engine Blade brake control used to engage the blade after the engine is started Drive control levers used to engage power propelled forward motion of m...

Page 8: ...e The further toward the handle a lever is pulled the faster the unit will travel To stop forward motion without stopping blade release a drive control lever NOTE If after releasing the drive control the mower will not roll backwards push the mower forward slightly to disengage drive wheels TO ENGAGE DRIVE CONTROL Drive control levers DRIVE CONTROL DISENGAGED Operator presence control bar 25 CRAFT...

Page 9: ...o increase tension on the drive cable Proceed as follows 1 Turn unit off and disconnect spark plug wire from spark plug 2 Rotate turnbuckle on drive control to increase drive speed 3 Operate mower to test drive speed Readjust as required 4 If condition fails to improve after the above steps forward speed remains the same your drive belt is worn and should be replaced Adjustment turnbuckle LEVER BA...

Page 10: ...Prop 5 104164X Cable Tie Nylon 6 182398 Handle Knob Star 8 445679X428 Control Bar 9 430653 Rear Door Assembly 11 425575 Hairpin Door Handle Pivot 12 442571X428 Handle Knob Standard 13 437516 Pug Handle Bar 17 431238 Rear Baffl e 18 132004 Keps Locknut 1 4 20 19 194788 Rope Guide 20 444501 Rear Skirt 21 419949 Spring Rear Door LH Black 22 141841 Screw Panhead Torx 20 24 419948 Spring Rear Door RH G...

Page 11: ... Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel fresh ness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or metha nol can attract moisture which leads to separati...

Page 12: ... second time For extremely heavy cutting reduce the width of cut by overlapping previously cut path and mow slowly For better grass bagging and most cut ting conditions the engine speed should be set in the FAST position Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass To prevent this regularly hose catcher off with water and let dry ...

Page 13: ...en Replace Blade Lubrication Clean and Recharge Battery Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer BEFORE EACH USE AFTER EACH USE EVERY 10 HOURS EVERY 25 HOURS OR SEASON EVERY 100 HOURS BEFORE STORAGE 1 Change more often if operating under a heavy load or in high outdoor tempera...

Page 14: ...placing replace only with approved bolts shown in the Repair Parts section of this manual TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced An unbalanced blade will cause eventual damage to lawn mower or engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance drive...

Page 15: ...hole into cylinder 3 Pull starter handle slowly a few times to distribute oil 4 Replace with new spark plug FOLD FORWARD FOR STORAGE MOWING POSITION Lower handle Operator presence control bar Upper handle Handle knob Handle bracket Knob Bolt 15 The gear case is filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on t...

Page 16: ... surfaces and wheels free of all gasoline oil etc We do not recommend using a garden hose to clean lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in short ened engine life Tab Cartridge Filter cover Slot 17 SERVICE AND ADJUSTMENTS WARNING To avoid serious injury before performing any service and adjustments 1 Relea...

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