Craftsman 919.167782 Owner'S Manual Download Page 2

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Summary of Contents for 919.167782

Page 1: ... Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D27299 Revl 3 25 03 ...

Page 2: ...te a defect in material er workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used fer commercial er rental purposes the warranty will ap...

Page 3: ... indicates a potentially hazardous situation which if not avoided may result in property damaae Ih_l_o qnL _ hd _ _l_S d _ IP ljt t l_o njl o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawing...

Page 4: ...reduce the dsk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable matadals in a secure location away from compres...

Page 5: ...eding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxi...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ed Any repairs required on this product should be performed by authorized service center personnel l _ l J l l WARNING RISK OF FALLING WHAT CAN HAPPEN A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator HOW TO PREVENT IT Always operate compressor in a stable secure position to prevent accidental ...

Page 8: ...h the operation and controls of the air compressor Keep operating area clear of all persons 3ets and obstacles Keep children away from the air compressor st all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the ssfety features of this _roduct Equip ares of operation with a fire extinguisher DO not operate machine with...

Page 9: ...ld It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the curr...

Page 10: ...ip 3 Carefully remove the air compressor from the pallet Assemble Wheels It will be necessary to brace or support one side of the air compressor when installing the wheels because the compressor will have a tendency to tip 1 Attach wheels with shoulder bolts and nuts as shown _ _ _ Rubber Nut _ whee Z Shoulder Bolt 2 Tighten securely NOTE The air compressor will sit level if the wheels are properl...

Page 11: ...wire with an appropriate grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes ...

Page 12: ... to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit breake...

Page 13: ...ure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure 13_ ENG Tank Pressure Gauge The tank pressure gauge indicates the reserve ai...

Page 14: ...atic reset thermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before First Start up Serious damage may result if the following break in instructions a...

Page 15: ...plug if the air outlet is equipped with a quick connect TOO much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut o...

Page 16: ...on the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls D27299 To Check Safety Valve if the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting co...

Page 17: ...ueeze dry 4 Replace air filter and air filter cover NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repair Parts for the correct part number Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves MoOr The motor has an automatic reset thermal overload protector if the moto...

Page 18: ...The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced Screwdriver position nothing is visible 4 Remove the rear shrouds using T 20 torx wrench In closed position disc is visible 5 Using an adjustable wrench loosen outlet tube nut at air tank Carefully move outlet tube away from check valve ...

Page 19: ...r 4 Remove the regulator 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 5 Apply pipe sealant tape to the nipple 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten quick connect with wrench 19_...

Page 20: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled...

Page 21: ...ank Air leaks in air tank or at air tank welds CORRECTION Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi_hten A defective check valve results in a constant air leak at the pressure release valve...

Page 22: ... paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be re...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ...I _o I I m __ _ __ _v Air Compressor Model Number 919 167782 toT l_ U_5 in Ibs 36 Torque 25 to 9 12 13Torque to 6 10 n Ibs Torque to 2 100 120 In 4bs 3O 29Torque to 100 120 In Ibs 28 26 71 ue n Ibs_ 10 D27299 24_ENG ...

Page 25: ...2 used Rubber Bumper 60 Durometer Screw 1 4 20 x 75 2 used Pressure Switch Nipple 1 4 18 NPT x 2 50 Power Cord Assembly Wheel 9 Handle Screw Hex HD Self Tapping 4 used Tank 20G Vertical Pressure Relief Tube Nut Sleeve Assembly 1 4 Nut Sleeve Assembly 3 8 Check Valve 7 8 HEX x 1 4 Shoulder Bolt 3 8 16 Safety Valve Isolator 3 used Adaptor 1 4NPT x 1 4 NPSM Regulator Nipple Close 1 4 18 NPT x1 5 Busn...

Page 26: ...Air Compressor Model Number 919 167782 3 g 20 6 _z Torque 75 90 in Jb D27299 26_ENG ...

Page 27: ...c Fan Screw Self Tapping 1 4 x 5 8 Cylinder Sleeve Assembly Connecting Rod Low Pressure Assembly High Pressure Piston Screw 10 32 x 75 T25 Intake Muffler O Ring Assembly Valve Plate O Ring Gasket Head Head Low Pressure Head High Pressure Screw 1 4 20 x 1 25 HHW THD Compression Ring Formed Screw 10 24 x 75 T25 Notlllustated K 0651 D24958 K 0648 K 0650 Connecting Rod Kit Low Pressure Includes K 0651...

Page 28: ...apot defectos en materiales o mano de obra dentro del 3apsode un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA UBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de aire fuese utiJizado para prop6...

Page 29: ...a_os en la oroDiedada _Algunos tipos de sserr n cresdos pot m quinss el6ctricas de liiado sserrado 3moIado_ perforado u otras actividades de Is construooi6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento u otros d_os del ap_rato reproductivo A_gunos ejemplos de dichos productos quimicos son El plomo contenido en algunas pinturas c...

Page 30: ...de incendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventihdo y libre de materiales combustibles gasolina o emanaciones de solvente En un tea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podrla requerirse una extensi6n de la manguera Almacene los materiales in...

Page 31: ... herramientas neum_ticas pistolas rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o set arrojados pudiendo ocasionar serias lesiones Para un control esencial de la presi6n debe ustad instalar un regulador y un medidor de presibn a la salida del aide de su compreso_ Si no estuviese equipado Siga las recomendaciones de los fabdcantes de su equip...

Page 32: ...ibles J 1111 _ ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores tbxicos o partlculas s61idas provenientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura sotventes removedo...

Page 33: ...idas o d85adas Cualquier reparaci6n requerids por este producto debe ser efectuada pot personal autorizado de los servicentros J lll _ R ESGO DE CAIDA _QUEPUEDE OCURRIR Un compresor port tii puede caerse de Is mesa el b_lco de trsbajo o del techo da_ando al compresor y pudiendo resultar en serias lesiones o la muerte del operador COMO PREVENIRLO Opere siempre el compresor en una posici6n estable y...

Page 34: ...raci6n y control del compresor de aire Mantenga lil0re la zona de operaciones de persona alguna 8nima_es dom_sticos y obstaculos Mantenga alejados a los ni_os del coxmpresor de aire en todo momento No opere el producto cuando se encuentre fatigado o toajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_s a_ere los elementos de seguridad de este producto Equipe la zona de operaci...

Page 35: ... la presi6n de aire en el tanque comienza a aumentar Aumenta basra un valor de presi6n alto fijado en fabrica antes de que el motor automaticamente se apague protegiendo a su tanque de aire de presiones mas altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m xima de corte Ramal Circuito electrico que transporta electricidad desde el panel de control hasta el tomac...

Page 36: ... los 4 tomillos qua sostienen al compresor de aire en la tarima _ _ Puede set neeesario soportar un lado del compresot de aite cuando se retita la tatima porque el eompresor de aire tender_ a voltearse 3 Retire caidadosamente el compresor de aire de la tarima Rueda Pernos con resalto 2 Apriete firmemente NOTA El equipo se asentara nivelado si las ruedas est n debidamente instaladas _ LaaSngedaoS y...

Page 37: ...e debe ser utilizado con un tome corriente que haya side instalade y conectado a tierra de acuerdo a todos los cddigos y ordenanzas locales 1 El cable que acompafia a esta unidad tiene una espiga pare conexi6n a tierra Esta DEBE set utilizada con un tomacordente conectado a tierra IMPORTANTE El tomacorriente que set utilizado deber haber side conectado a tierra conforme a todos los codigos locales...

Page 38: ... AWG Proteccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi_rase al Manual de piezas Ciertos campresores de aire pueden ser operados en un circuito de 15 A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a trav6s de los tamales del circuito sea de 15 A 2 Que el circuito no sea utilizado para alimentar ninguna atra ...

Page 39: ...o a los valores prefijados en f brica ligeramente saperiores a los de presi6n de corte de la Ilave interruptora Manbmetro para controlar la presibn de ealida Este man6metro indicar la presi6n de aire disponible a la salida del regalador Esta presi6n esta controlada por el regulador yes siempre menor o igual que la presi6n del tanque Manbmetro de la presibn del tanque El man6metro que controla la p...

Page 40: ...ector de sobrecarga apaga el motor con mucha frecuencia verifique si hay algen posible problema de voltaje Tambien se puede sospechar de bajo voltaje cuando 1 El motor no alcanza toda su petenoia o veloeldad 2 Los fusibles se queman cuando se arranca el motor las luces se atenQan y siguen atenuadas cuando el motor es arrancado y esta en funcionamiento Cbmo utilizer su unidad C6mo detenerla 1 Coloq...

Page 41: ..._umdticas y los accesorios La presibn de salida del regulador jamds debe exceder tos valores de maxima presibn especificados Cbmo poner en marcha 1 Mueva la palanca On Auto Off a la posici6n AUTO y deje que se incremente la presi6n del tanque El motor se detendr_ una vez alcanzado el valor de presi6n de corte del tanque 2 Tire de la perilla del regulador y gire en sentido horariopara incrementar l...

Page 42: ...e las horas de operaci6n y del ambiente de trabejo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requeriran mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la secci6n Operaci6n la ubicaci6n de los controles Cbmo verificar la v_ilvula de seguridad Si la valvula de seguridad no trabaja adecuadamente ego podra determinar la sobrepresibn del ta...

Page 43: ... filtro de aire est sumamente sucio necesitar ser reemplazado Consulte la secciSn Repuestos para obtener el nQmero correcto de la pieza Vdlvulas de entrada y escape de la bomba del compresor de aire Una vez al a_o haga que un Tecnico Capacitado de Servicio inspeccione las valvulas de entrada y escape de la bomba del compresor de aire Motor El motor tiene un protector de sobrecarga t_rmieo de repos...

Page 44: ... de alivio de presi6n en el tanque de aire Retire cuidadosamente la tuberfa de alivio de presi6n de la v_lvula de retenci6n D27299 9 Limpie o reemplace la v lvula de retenci6n Un solvente tal come un removedor de pintura o de barniz puede usarse para limpiar la v lvula de retenci6n 10 Aplique sellador alas roscas de la valvula de retenci6n Vaelva a instalar la valvula de retenci6n gire a la derech...

Page 45: ...a del regulador si la tiene 4 Extraiga el regulador NOTA La flecha indica el sentido del flujo del aire AsegQrese que est_ apuntando a la direccion en la que fluye el aire 5 Aplique cinta selladora de caSerias sobre el niple del tubo vertical 7 8 Reaplique sellador de caSerias al manometro de presidn extema y a la conexion rapida Rearme el man6metro de presion de salida y el conector rapido Orient...

Page 46: ...lo de le valvule de segaridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanque El agua se condensa dentro del tanque de aire Si no se drene ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez qae el agua haya sido drenada cierre la valvula de drenaje NOTA Si la valvala de drenaje estuviese ...

Page 47: ... servicio Contacte a un t6cnico de ervicio calificado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agu NO SOBREAJUSTE Una v lvula de retencion defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay 3residn en el tanque y se apaga el compresor Reemplace Is v_lvula de retenci6n Consulte C6...

Page 48: ...ador de acuerdo a 1as instrucciones de la seccion Operacidn NOTA Ajuste 18 presidn regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridsd manualmente tirando de su anillo Si la valvula aun pierde debera ser reemplazsd Extraiga y limpie 0 reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del 8ccesorio Si es mayor que SCF...

Page 49: ...cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del _rea de la ceja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el compresor en el tea de pintura por rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca...

Page 50: ...D27299 50 SP ...

Page 51: ...51_ SP D27299 ...

Page 52: ... products like vacuums lawn equipment and electronics call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anyllrne dayor n_ght IU S A onby www sears corn To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 u s A I 1 800 361 6665 Canada Pafa pe_lr servlClO de repara_on a dornlclllo y para ordenar plezas 1 888 SU HOGAR s_T 1 888W84_427 Au Canad...

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