Craftsman 919.167342 Page 27 Owner'S Manual Download | Manualshive

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Summary of Contents for 919.167342

Page 1: ... Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D29685 Revl 4 2 04 ...

Page 2: ...ct in material or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used for commercial or rental purposes the warranty will apply for n...

Page 3: ...es a potentially hazardous situation which if not avoided result in minor or moderate injuw _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in DroDertv damaae _Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defect...

Page 4: ...To reduce the risk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from co...

Page 5: ...eeding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury HOW TO PREVENT IT Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel I 1 1 I 1 RISK OF FALLING WHAT...

Page 8: ...nation 1 1 1 111 WARNING RISK OF UNSAFE OPERATION WHAT CAN HAPPEN Unsafe operation of your air compressor could lead to serious injury or death to you or others HOW TO PREVENT IT Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons _ets and obstacles Keep children away from ...

Page 9: ...d It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the curre...

Page 10: ...e four screws two on each side 4 Tighten securely Assemble Wheels It will be necessary to brace or support one side of the unit when installing the wheels because the compressor will have a tendency to tip 1 Attach wheels with shoulder bolts and nuts as shown 2 Tighten securely NOTE The unit will sit level if the wheels are properly installed The wheels and handle do not provide adequate clearance...

Page 11: ...unding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure t...

Page 12: ... 16 AWG Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications...

Page 13: ...let pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the outlet pressure gauge Pull the knob out and turn clockwise to increas...

Page 14: ...r Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Motor Overload Protector The motor has an automatic reset thermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before res...

Page 15: ...il it stops Push knob in to lock in place 3 Attach hose and accessories NOTE The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect _ 11 Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure ratin...

Page 16: ...s will depend upon the hours of operation and the working environment Compressor units in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before star...

Page 17: ... compressor to cool prior to servicing A dirty air filter will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter 4 Replace filter cover NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repair P...

Page 18: ...ench loosen outlet tube nut at air tank and pump Carefully move outlet tube up away from check valve Outlet Tube 6 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefu...

Page 19: ...lant tape to the nipple 9 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 4 5 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Using an adjustable wrench rotate the pressure switch assembly as shown 10 11 Reapply pipe sealant to outlet pressure gauge tank pressure g...

Page 20: ...e is approximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be remove...

Page 21: ...e unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Air leaks at Defective pressure switch pressure switch release valve release valve Defective air tank Air tank must be replaced Do not repair the leak Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi_hten A defective check valve results in a cons...

Page 22: ...paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be rep...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ... _ I _o _V_l _ _ _o II m ___ __ _v Air Compressor Model Number 919 167342 54 18 38 23 59 D29685 24_ENG ...

Page 25: ...0774 Isolator 3 used 25 SSP 7813 Nut Sleeve Assembly 3 8 28 ACG 18 Saddle Mount Cup 2 used 29 91895680 Screw 1 4 20 x 75 2 used 30 ACG 408 Fastener Assembly 3 used 38 LA 3027 Label Drain Tank 39 LA 3069 Label Craftsman 43 D23565 Label Star Rating 51 Z D26612 Pressure Switch 52 D28999 Standpipe 53 SSP 480 Nipple 1 4 18 NPT x 2 50 54 D21426 Regulator 55 Z D21923 Gauge 2 OD 1 8NPT Right 56 Z D21924 G...

Page 26: ...ir Compressor Model Number 919 167342 85 Torque 7 10 Ft Lbs j84 83 82 80_ 79 4 Torque 51 63 tn Lbs 76 3 C22_ _ Torque 42 48 In Lbs 78 74 Torque100 1201n Lbs 70 7 _ 73 Torque 100 120 In Lbs D29685 26_ ENG ...

Page 27: ... 10 24 x 75 T25 x 80 SSG 8156 O Ring 81 AC 0032 Valve Plate Assembly 82 CAC 1371 Muffler x 83 ACG 45 O Ring 84 AC 0037 Head 85 SSF 927 Screw 1 4 20 x 1 125 4 used X Notlllustrated D29685 K 0650 KK 4835 Owners Manual Compression Ring Kit Connecting Rod Kit To determine which capacitor kit is needed look on label under rear shroud for motor supplier GE Start Capacitor Kit order D23936 GE Start and R...

Page 28: ...pot defectos en materiales o mano de obra dentro del lapso de un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS OERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARAR LIBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devuelvalo al comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de aire fuese uti izado para prop...

Page 29: ...ituaci6n otencialmente riesgosa la que si no es evitada podria causar da_os en la rpropiedad a I1 _v_ I o tl L t_i t _l _ _l o T_ o_ ID1 _ _ 1 11 _7 ID _ Algunos tipos de aserr n creados pot m quinas electricas de Iijado aserrado 3motado perforado u otras actividades de la construcci6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimient...

Page 30: ...cendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un firea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podr a requerirse una extensi6n de la manguera Almacene los materiales infl...

Page 31: ...herrami_s neum_ticas pistc4as rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o ser arrojados pudiendo ocmsionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compreso_ Si no estuv ese equipade Siga las recomendaciones de los fabdcantes de su equipo y ...

Page 32: ...e fusibles ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sane para respirar El chorro de aire puede contener monbxido de carbono vapores tbxicos o particulas sblidas provenientes det tanque La inhalacibn de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiates tales come pintura soIventes removedores ...

Page 33: ...ropas Intentar operar el oompresor con sus partes daRadas o faltantes o la reparacibn del compresor con SUS protecciones removidas puede exponerlo a usted a partes movibles que podrian resultar en lesiones serias _COMO PREVENIRLO Nunca opere el compresor sin sus defensas o sus cubiertas removidas o d85adas Cualquier reparaci6n requerida por este producto debe ser efectuada pot personal autorizado ...

Page 34: ...IA RIESGO DE OPERACION INSEGURA _QUEPUEDE OCURRIR La operacion insegura de su compresor de aire podr_a ocasionarle serias lesiones o la muerte a usted u otros _ C _MO PREVENIRLO Revise y comprenda todas las instrucciones y advertencias contenidas en este manual Familiarlcese con los m_todos de operacihn y control del compresor de aire Mantenga libre la zona de operaciones de persona alguna animate...

Page 35: ...funcionar la presion de aire en el tanque comianza a anmentar Aumanta haste un valor de presion alto fijado an f brica antes de que el motor automaticamante se apague protegiando a su tanque de aire de presiones m s altas que su capacidad La presion atta a la cual el motor se apaga se llama presiSn m_txima de corte Ramal Circuito electrico que transporta electricidad desde el panel de control hast...

Page 36: ...y alinee los orificios de los dos tomillos a cada lado Instale los cuatro tomillos dos a cada lado _u_efirmemen_ Ensamble de las ruedas _Serd necesario soportar un lado del equipo cuando se instalan las ruedas porque el compresor tendera a voltearse 1 Fije ins ruedas con pernos con resalto y tuercas como se muestra 2 Apriete firmemente NOTA El equipo se asentara nivelado si las ruedas est n debida...

Page 37: ... las siguientes ilustraciones El enchufe debe ser atilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales 1 El cable que acompaSa a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacordente conectado a tierra IMPORTANTE El tomacorriente que set utilizado debera haber sido conectado a tier...

Page 38: ... Proteccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circaitos requeridos refi6rase al cuadro de especificaciones Ciertos compresores de aire pueden ser operados en un circuito de 15 A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a trav6s de los tamales del circuito sea de 15A 2 Que el circuito no sea utilizado pera alimentar ninguna ...

Page 39: ...ulada en f brica El motor se detendra cuando la presion del tanque alcance los valores de presion de corte regulado an f brica para su desconexi6n Valvula de segurided Si el interruptor de presi6n dejara de cortar el suministro de presi6n del compresor conforme a los valores prefijados para la presion de corte la valvula de seguridad protegera contra la presi6n elevada saltando _ de acuerdo a los ...

Page 40: ...mb Dicho filtro debe ester siempre limpio y los orificios de ventilacion libres de obstrucciones Vea Mantenimiento Protecci6n para sobrecarga del motor El motor tiene an protector de sobrecarga termico de reposicion autom tica Si el motor se sobrecalienta pot alguna razon el protector de sobrecarga apagar el motor Debe dejar enfriar el motor antes de volverlo a arrancar El compresor arrancar autom...

Page 41: ...imite Empuje la pedl a hasta su posici6n blocante 3 Conecte la manguera y accesorios NOTA Tanto la manguera como los accesorios requedran un enchufe de conexiAn rapida si la salida del aire esta equipada con un z6calo de conexi6n rapida Demasiada presibn de aire podra ser la causa de riesgo de explosibn Verifique los valores de maxima presibn dados por el fabricante de las herramientas neum_ticas ...

Page 42: ... ambiente de trabajo Los comprssorss que funcionan en un ambiente sumamente sucio y u hostil requsriran que hagan tsdas las inspecciones de mantenimiento con mayor frecuencia NOTA Vsa en la seccisn Operaci6n la ubicacisn de los controles Cbmo verificar la vdlvula de seguridad _Si Is v_lvula de seguridad no trebaja adecuadamente ello podra determinar la sobrepresi6n del tanque creando el riesgo de ...

Page 43: ...mitir que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el reten del filtro de aire 2 Retire el filtro de aire y asegt_rese de que este timpio 3 Si est sucio enjuague el filtro de aire con agua tibia y expdmalo hasta que seque 4 Reponga el filtro de aire y su reten NOTA Si el flltro de aire est sumamente secio necesitara set reemplazado ConsuJte ...

Page 44: ...que de aire y la bomba Retire cuide dosamente la tuberia de salida de la valvula de retenci6n 6 Utilizando una Ilave regulable afloje el tubo aliviador de presiSn del tanque de aire y el interruptor de presion Retire cuidadosamente la tuberfa de alivio de presi6n de la valvula de retenci6n 7 Desenrosque a v lvula de retenci6n gir ndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm ...

Page 45: ...ptor de presion tal como se muestra 6 Extraiga la salida el man6metro de presi6n el man6metro del tanque y la eonexion r pida si estuviese equipada del regulador Regulador 7 Extraiga el regulator 8 Aplique sellador para ca _os al niple 9 Ensamble el regulador y orientelo tal como se indica NOTE La flecha indica el flujo del aire Asegure su orientaci6n en la direccion de la flecha 10 Reaplique sell...

Page 46: ...ente a 20 PSI Suelte el aniUo de la vAIvula de seguridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el rondo del tanque El agua se condensa dentro del tanque de aire Si no se drene ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la v ...

Page 47: ...a el servicio Contacte a un t_cnico de ervicio califlcado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agu NO SOBREAJUSTE Una v lvula de retenci6n defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay resi6n en el tanque y se apaga el compresor Reemplace la valvula de retencion Consulte...

Page 48: ...ulador de acuerdo alas instrucciones de la seccion Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridad manaalmente tirando de su anillo Si la v lvula aun pierde debera ser reemplazad Extraiga y limpie o reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del accesorio Si es mayor que SC...

Page 49: ...ord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del area de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar FOr un tecnico capacitado de servicio No haga funcionar el comprescr en el tea de pintura For rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca ...

Page 50: ...D29685 50 SP ...

Page 51: ...51_ SP D29685 ...

Page 52: ...rry in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center t 800 488 1222 Anytime day or night U S A only www sears com To purchase a protection agreement on a productserviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Parapedirservile de reparacbn Au Canada pourserviceenfran ais a dom_ilio y paraordenarpiezas 1 800 LE FOYE...

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