Craftsman 580.327060 Owner'S Manual Download | Manualshive

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Summary of Contents for 580.327060

Page 1: ...d Instructions Before Operating This Equipment CRRFTSMRNo 120 240 VOLT 4000 WATT A C PORTABLE A C GENERATOR with Automatic Idle Control Assembly Operation Maintenance Service and Adjustment Repair Parts SEARS ROEBUCK AND Co Chicago IL 60684 U S A o 36 6 PartNo 80059GS_v3 1 11 90 ...

Page 2: ...rated 125 a c volts at 20 amperes or or greater Some electrical devices however do not require that cord rating Refer to the Owner s manual of the electrciat device for the manufacturer s recommendations The generator engine consumes oxygen and gives off DEADLY carbon monoxide gas through its exhaust system This dangerous gas if breathed in sufficient concentrations can cause unconsciousness or ev...

Page 3: ... 030 inch 0 76mm full load 3 4 1 2 1t4 1 0 1 25 t 5 t 5 GASOL1NE CAPACITY 1 0 U S gallon OIL 1 5 U S pint capacity SAE 30 Oil SAE 10W 30 MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules NOTE This generator is equipped with a spark arrestor muffler The spark arres...

Page 4: ...REPAIR PARTS 15 23 PARTS ORDERING BACK COVER INDEX A Air Filter 8 Assembly 3 B Battery Charging 6 Safety 6 Before Starting 5 C Carburetor 11 Check Carburetion 12 Check Compression 11 Check lgnitition 11 Circuit Breaker 7 Connecting Electrical Load 6 Cord Sets 120 volts 3 Customer Responsibilities 1 E Engine Maintenance 8 Oil Level 5 Speed 11 G Generator Maintenance 8 Grounding 3 Gasoline 5 L Lubri...

Page 5: ...ptacle A 4 wire cord set rate 20 a c amperes at 250 volts or greater is required and must be connected to the plug and to the desired load s To order additional connector plugs see REPAIR PARTS section of this manual You may also purchase plugs at a local electrical supply store ordering NEMA type L14 20P 4 Wtre Cord Se O AMP N E tvIA L14 2 OH FIG 2 GROUNDING THE GENERATOR The National Electrical ...

Page 6: ...c electrical lighting applicance tool and motor loads Twistlock connectors are required when using this receptacle SPARK ARRESTOR MUFFLER Exhaust muffler has a spark arrestor screen IDLE CONTROL SWITCH not shown Provides automat ic control of governed speed which only runs at high speed when loads are connected Otherwise it runs at a slower idle speed AIR CLEANER Uses a dry type filter element to ...

Page 7: ... Unplug all electrical loads from generator receptacles before starting the engine Never start or stop the engine with electrical devices plugged into panel receptacles and turned on Start store and fuel the unit in a level position Apply the choke Fig 5 Rotate choke lever to its FULL CHOKE POSITION If engine is warm close the choke only part way or leave it fully open A warm engine needs less cho...

Page 8: ...n Idle Control Switch Fig 8 Idle Control Switch ON Engine generator runs at high governed speed only when an electrical toad is connected to the generator and turned on When the electrical load is disconnected an Electromagnet is energized to pull the engine throttle control against its idle stop Engine then runs at reduced idle speed Idle Control Switch OFF The Electromagnet cannot be energized s...

Page 9: ...to start the largest motor Add to that figure the running watts of all other connected loads The GUIDE below is provided to assist you in deter mining howmany items your generator can operate at one time WATTAGE REFERENCE GUIDE RUNNING WATTS Air Conditioner 12 000 Btu 1700 Battery Charger 20 amp 500 Belt Sander 3 1000 Chain Saw t200 Circular Saw 6 12 800 to 1000 Coffee Maker 1000 Compressor 1 HP 2...

Page 10: ...k up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and open ings on the generator These openings must be kept clean and unobstructed CAUTION NEVER INSERTANY OBJECT ORTOOL THROUGH THE AIR COOLING SLOTS EVEN IF THE ENGINE IS NOT RUNNING DAMAGETOTHE UNIT OR PERSONAL INJURY MAY RESULT CHECKING OIL LEVEL Oil level should be checked p...

Page 11: ...st covered brush covered or grass covered unimproved land it must have a spark arrestor The spark arrestor must be cleaned and maintained in good condition by the owner or operator The preceding is required by law in the State of California Other states my have similar laws Federal laws apply on federal lands Clean and inspect the spark arrestor as follows Fig 11 Remove four screws then remove the...

Page 12: ...nce Task 2 Hours 5 Hours 20 Hours 25 Hours Annually Other 1 Check engine oil level X 2 Change engine oil X X 3 Replace paper filter type air cleaner X 4 Clean re oil foam type air cleaner if so equipped X 5 Check engine spark plug X 6 Inspect spark arrestor X 7 Inspect engine generato_ X X 8 Prepare unil for storage I I t X 0 ...

Page 13: ...T remove the air cleaner when running engine Operation without fully assembled air filter in stalled may cause engine damage INITIAL CARBURETOR ADJUSTMENT Gently turn IDLE VALVE and NEEDLE vALVE Fig 14 clockwise until they just close Valves may be damaged by turning them in too far Open NEEDLE VALVE one and a half turns counterclockwise Open IDLE VALVE one turn counterclockwise FINAL ADJUSTMENT St...

Page 14: ...ntil it stopsfrom lack of fuel IMPORTANT 1T IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING tN ESSEN TIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDI CATES THAT ALCOHOL BLENDED FUELS called gasohol or using ethanol or methanol CAN AI rRACT MOISTURE WHICH CAN FORM ACIDS THAT SEPARATE DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTE...

Page 15: ... high 2 Dirty air filter 1 Choke is openedtoosoon 2 Carburetoris running toorichortoolean Check compression ignition carburetion or a c generation CORRECTION 1 Reset circuitbreaker 2 Contact Sears Service Dept 3 Check and repair 4 Connect another device that is in good conditon f Disconnect shorted electrical load 2 Contact Sears Service Dept 3 See Don t Overload the Generator on Page 7 4 Contact ...

Page 16: ...22 N Y r 22 _ Zo 24 o v 20 AkqP 120 24 0 V I 120 V I _ 2oA 11 J J eE_ EN Orr_ t_t ilr I I 1 _ L I I I 1 IOL_ I t_O l 2 2 _ SENSING _1 11 _1 I_A sFo J IDL _k lo CON TROL _J HOUSING 0 n t Z o Q 0 _ I m z m 0 0 r _ 4 o g_ 0 g m Z 13 g ...

Page 17: ...5105 2 DESCRIPTION ENGtNE TECUMSEH 8HR CRADLE SEARS 4000 MOUNT RUBBER LOCK WASHER 5 16 CAPSCREW HEX HEAD 5i16 _18 x 3 4 CAPSCREW HEX HEAD 5 16 18 x 1 1 4 LONG IDLE CONTROL COIL LEVER I C THROTTLE BRACKET COIL TO ENGINE BRACKE _ I 3COIL FLATWASHER 8 LOCK WASHER 8 CAPSCREW HE HD M4 0 70 x 10 MACHINE SCREW ROUND HEAD 8 32 x 1 2 FLATWASHER 10 FLATWASHER 10 POP RIVET STAINLESS STEEL 1 8 x 23 GOVERNOR L...

Page 18: ...0_ 23 2O 3 16 21 13 12 7 4 t 1 1 03 Z _ Q m Z m 4 0 31 CO 0 PO I 0 m m a 4 ...

Page 19: ...BACK PANEL SHROUD 1 REQ RECEPTACLE 120 240 VOLTS 1 REQ RECEPTACLE 120 VOLTS DUPLEX TYPE 1 REQ BREAKER CIRCUIT 20 AMP 2 REQ BOARD CIRCUIT IDLE CONTROL 1 REQ GROMMET 1 REQ TRANSFORMER IDLE CONTROL 1 REQ DECAL SEARS 4000 1 REQ SWITCH IDLE CONTROL t REQ DECAL IDLE CONTROL 1 REQ NUT HEX M4 0 70 8 REQ LOCKWASHER No 8 8 REQ WASHER SHAKEPROOF No 8 2 REQ SCREW PAN HD M4 0 7 X 10ram 6 REQ FLAT WASHER No 8 4...

Page 20: ...oo 16 2_ 27 _ SUPPLIED WITH ENGINE 0 o_ 6 C_ 11 Z m I 0 4 m _ _a _o Sl ...

Page 21: ... RECTIFIER BRIDGE 1 REQ BOLT STATOR 4 REQ SCREW 5 16 24 X 3 4 4 REQ ROTOR ASSEMBLY 1 REQ BEARING ROTOR 1 REQ CARRIER BEARING 1 REQ BRUSH 2 REQ HOLDER BRUSH 1 REQ SCREW No 6 32 X 1 4 2 REQ BOLT ROTOR 5 16 24 X 9 25 1 REQ WASHER FAN RETAINING 1 REQ COVER FAN 1 REQ FAN COOLING 1 REQ ENGINE 8HP TECUMSEH 1 REQ MUFFLER ASSEMBLY 1 REQ CAPSCREW SOCKET HD 5 16 18 x 3 4 LONG 2 REQ NUT LOCKING FLANGE M8 1 25...

Page 22: ...CRAFTSMAN 4 CYCLE ENGINE MODEL NUMBER 143 796202 I 56 6O 24 215 58 I I _178 I I MODELend SERIAL NUMBERS HERE 7 i i 213 196 20 ...

Page 23: ...fill Clip FilJtube Valve Exhaust Incl No 70 Std Valve Exhaust InoL No 70 1132 oversize Valve Intake Incl No 70 Std Ref No 67 68 68A 69 70 76 78 79 80 81 82 83 96 97 99 99A 100 101 102 103 104 105 106 t07 108 109 110 111 112 114 115 117 118 119 120 130 140 143 144 145 146 147 148 155 156 157 158 159 160 161 168 169 170 171 172 173 174 MODEL NUMBER 143 79620 Part No 34O36 27882 34689 27881 32581 325...

Page 24: ... Part No 632351 631776 631970 631778 6505O6 63O768 63O738 65O417 631812 630735 631763 630748 631027 631021 631022 632019 631024 631867 631184 631183 27110 632239 630740 632281 631028 632164 632043 631971 630739 632347 Part Name Carburetor Shaft 8 Lever Assy Throttle Spring Throttle return Shutter Throttle Screw Throttle Et Choke shutter Spring Idle regulating screw Spring Main adiustment screw Scr...

Page 25: ...633 _Ai 58O60O 590861 59O627 59O641 59O6O1 59O632 5_451A 59O629 59O387 59O634 StaRer Rewind Pin Spring Inct No 7 We her Spring A_y Brake _t Dog Retainer Dog Starter Washer Pulley Rope Starter Spring _ Keeper A_y Handle Auy Starter Housing A_y Starter 23 ...

Page 26: ... herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PRODUCT PORTABLE A C GENERATOR MODEL NUMBER 580 327060 ENGINE MODEL NO 143 796202 PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained tech nici...

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