Craftsman 580.323611 Operator'S Manual Download

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Summary of Contents for 580.323611

Page 1: ...w all Safety Rules and Operating Instructions i1 ADVERTENCIA Antes de utilizar el producto lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www craftsman com Safety Assembly Operation Maintenance Parts EspaSol p 36 0 3 9 Part No 199407GS Draft 06 16 2006 ...

Page 2: ...air proves impossible Additional One Year Limited Warranty on Craftsman Generator For the second year from the date of purchase if any part of this generator fails due to a defect in material or workmanship a new part will be supplied free of charge You must pay the labor cost if you wish to have it installed All warranty coverage applies for only 90 days from date of purchase if this generator is...

Page 3: ...ate U S Coast Guard approved generator could result in bodily injury and or property damage Hazard Symbols and Meanings Operator s Manual Hazardous Chemical Explosion Toxic Fumes Fire Electrical Shock Hot Surface Kickback _L DANGER Fresh Start TM fuel cap is designed to hold a cartridge which contains fuel stabilizer If SWALLOWED call physician immediately DO NOT induce vomiting If inhaled remove ...

Page 4: ...nerator OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill or drain fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion If fuel spills wait until it evaporates before starting engine Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke VHEN STARTING EQ...

Page 5: ...rk plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed CAUTION DO NOT tamper with governed speed Generator supplies correct rated frequency and voltage when running at governed speed DO NOT modify generator in any way CAUTION See Don t Overload Generator Start generator and let engine stabilize before connecting electrical loads Connect ...

Page 6: ...en starting a cold engine Circuit Breakers AC Push to reset circuit breakers are provided to protect the generator against electrical overload Data Tag Provides model revision and serial number of generator Please have these readily available when calling for assistance Fuel Tank Capacity of four 4 U S gallons 15 I Fuel Valve Used to turn fuel supply on and off to engine Grounding Fastener Consult...

Page 7: ...he road use DO NOT tow this unit with a motorized vehicle You will need the following tools to install these components 13mmwrench Pliers Safety glasses install the Wheel Kit as Follows 1 Tip generator so that engine end is up 2 Slide axle through both mounting brackets 3 Place a wheel on each side as shown below in A 4 Place a washer on axle and then place an e ring in axle groove 5 Install e rin...

Page 8: ...l DO NOT modify the engine fuel system or carburetor to run on alternative fuels NOTE Fuel with up to 10 ethanol gasohol or up to 15 MTBE methyl tertiary butyl ether is acceptable IMPORTANT Use of any fuel other than those approved above will void warranty Some areas require that fuel pumps be marked if the fuel contains alcohols or ethers If you are not sure if your fuel contains alcohol or ether...

Page 9: ...lphenol 128 39 2 and aliphatic petroleum distillate 64742 47 8 1 Place cartridge into fuel cap 2 Push to snap cartridge into place 3 Remove tab to expose membrane IMPORTANT DO NOT remove the silver foil seal on the opposite side 4 Reinstall fuel cap on fuel tank 5 Periodically check the cartridge to ensure there is still fuel preserver inside If it is empty remove cartridge and replace High Altitu...

Page 10: ...Use approved transfer equipment to isolate generator from electric utility Use a ground circuit fault interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain DO NOT handle generator or electrical co...

Page 11: ...be at proper level for engine to start 11 WARNING DO NOT touch hot surfaces and avoid hot exhaust gases Allow equipment to cool before touching Keep at least 5 ft 152 cm clearance on all sides of generator including overhead Code of Federal Regulation CFR Title 36 Parks Forests and Public Property require equipment powered by an internal combustion engine to have a spark arrester maintained in eff...

Page 12: ...g to prevent voltage drop and possible overheating of wires 120 Volt AC 20 Amp Duplex Receptacles Each duplex receptacle is protected against overload by a push to reset circuit breaker Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater GENER...

Page 13: ...arting it s engine The correct and safe way to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the n...

Page 14: ...al engine to engine variability design of the particular piece of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not neces...

Page 15: ...ne run better and last longer EMISSIONS CONTROL Maintenance replacement or repair of the emissions control devices and systems may be performed by any non road engine repair establishment or individual GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moist...

Page 16: ... 1 2 second off The load will display for 6 seconds and then 1 2 second off ENGINE MAINTENANCE WARNING WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed Oil Oil Recommendations NOTE When...

Page 17: ... base and tighten screws NOTE You can purchase new air cleaner elements by calling 1 800 4 MY HOME 469 4663 Changing Engine Oil Change the oil after the first 5 hours of operation Change oil every 50 hours thereafter If you are using your generator under extremely dirty or dusty conditions or in extremely hot weather change the oil more often CAUTION Used motor oil has been shown to cause skin can...

Page 18: ... You can purchase a new spark arrester screen by calling 1 800 4 MY HOME 469 4663 If you use your generator on any forest covered brush covered or grass covered unimproved land it must have a spark arrester The spark arrester must be maintained in good condition by the owner operator Clean and inspect the spark an ester as follows 1 To remove muffler heat shield from muffler remove four screws tha...

Page 19: ...rver cartridge with the fresh start fuel cap If only partially filled air in the tank will promote fuel deterioration during storage Engine and fuel can be stored up to 6 months with fuel preserver Check level of fuel preserver cartridge Fuel preserver is dark in color If cartridge is almost empty or empty replace with a new fuel preserver cartridge following the instructions in Fresh Start TM Fue...

Page 20: ...urn fuel valve to Open position 3 Dirty air cleaner 4 Out of fuel 5 Stale fuel 6 Spark plug wire not connected 3 Clean or replace air cleaner 4 Fill fuel tank 5 Drain fuel tank and carburetor fill with fresh fuel 6 Connect wire to spark plug Engine will not start or starts and runs rough to spark plug 7 Bad spark plug 8 Water in fuel 9 Flooded 7 Replace spark plug 8 Drain fuel tank and carburetor ...

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Page 22: ... 323611 BRIDGE _ EXCITATION FIELD CB2 20AMP POWER PI 2 PI 3 0 22 LOAD MONITOR llA _ _ LEI_ 44A DP1 120V IIA BQAMPIIA _R 22 22 IIA PEIWER DP2 i 22 _BB 12OV 2QAMP DP3 PI 4 CBI 2OAMP 44A 44A 44A B BRASS SCREW S SILVER SCREW GR GREEN SCREW 22 ...

Page 23: ...CRAFTSMAN 3600 Watt AC Generator 580 323611 six LUG CDNNSCIDR H_US_N8 NETE PDS V_ SRUSH S C BSEST TI _ AR NI CUSFBMER GROUND LUG 28 ...

Page 24: ...CRAFTSMAN 3600 Watt AC Generator 580 323611 Main Unit m E ploded View 5O 44 51 58 54 59 _4 J 9OO 24 9 12 26 22 25 10 6 4 19 16 14 24 ...

Page 25: ... SHIELD Heat 25 191190GS CAP 26 74908GS SCREW M5 0 8 x 10 Taptite 31 196830GS DECAL Exhaust Warning 34 195422GS COVER RBC with Cap 35 195207GS KIT Fuel Hose Formed 37 56893GS CRIMPTITE 10 24 x 1 2 40 199433GS KIT Fuel Tank Hrdwr w U Clips 199284GS U CLI PS Optional Accessory 41 192980GS KIT Valve Fuel Tank 44 198226GS ASSY Tank Fuel Includes Items 41 50 51 52 55 45 198912GS FUEL CAP Fresh Start TM...

Page 26: ...9 75207GS 10 197805GS 11 12 192241GS 13 22694GS 14 82308GS Description PANEL Control COVER Outlet Flip COVER Back Panel OUTLET 120V 15 20A Dplx NUT 5 32 Pal MODULE Led SCREW 3 x 6 Tapping CAP Breaker BREAKER Circuit 20A BAR Retaining PPHMS M3 0 5 x 18 SCREW 3 5 x 14 Tapping HOUSING Rcptcl 6 Pin SCREW 3 x 18 Tapping Items without part numbers are common fasteners and are available at local hardware...

Page 27: ...186060GS 5 86308JGS 6 91825GS 7 66849GS 8 22694GS 9 81917GS 10 193428AGS 11 198779GS 12 65791GS 11 Description ADAPTER Mounting Alternator ROTOR Includes Item 12 STATOR RBC with O Ring p n 189197GS HHCS M6 1 0 x 95 SEMS ASSY Holder Rectifier Brush TAPTITE M5 0 8 x 16 RECEPTACLE 6 pin PIN Roll 4ram x 10 ASSY Wire Ground HARNESS Wire Power BEARING 27 ...

Page 28: ...d Parts List item Part Description 1 196517GS WHEEL 2 191267NGS AXLE 3 191265GS E RING 4 WASHER 5 8 5 B1764GS SUPPORT Wheel Kit 6 67989GS NUT M8 Flange Serrated 7 HHCS MS 1 25 x 16 Items without part numbers are common fasteners and are available at local hardware stores 28 ...

Page 29: ...ENGINE 7 0 HP Briggs and Stratton 121012 Exploded View 415 _ 22_ 12 Y 718 15A 1616 1615_ 29 ...

Page 30: ...1012 Exploded View I i 633 692 633A 186_ 130 95 _ 51 0 137_ 276 276 365 977 CARBURETOR GASKET SET 276_ _ 163 633A 633 121 CARBURETOR OVERHAUL KIT 633A 633 276Q 445 161_ ItI 163 968 _ 971 _ 3 2O 12 358 ENGINE GASKET SET 993 I022 868 163 3O ...

Page 31: ...ENGINE 7 0 HP Briggs and Stratton 121012 Exploded View s62 334 851 6O4 356 356A 615 347 564_ 564A s8 1211 55 23 1005 1070 455 332 1095 VALVE GASKET SET 993 868 31 ...

Page 32: ...it Carburetor Overhaul 951 790635 122 693749 _ Spacer Carburetor 968 791082 125 791991 Carburetor 971 690370 130 691203 Valve Throttle 975 493640 133 398187 Float Carburetor 977 697001 134 398188 _ Valve Float Needle 993 694088 137 693981 _ l Gasket Float Bowl 1005 692592 146 690979 Key Timing 1022 691890 155 698214 Plate Cylinder Head 1023 499924 161 790631 Base Air Cleaner 1026 790287 163 696024...

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Page 34: ...uck and Co Emissions Control Defects Warranty Provisions The following are specific provisions relative to your Emissions Control Defects Warranty Coverage It is in addition to the Sears engine warranty for non regulated engines found in the Operating and Maintenance Instructions 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emissions control systems par...

Page 35: ...ar Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years The Air Index is a calculated number describing the relative level of emissions for a specific engine family The lower the Air Index the cleaner the engine This information is displayed in graphical form on the emissions label Emissions Compliance Period On Engine Emissions Complian...

Page 36: ...sea posible para su sustitucion Garantia limitada de un aSo adicional del generador Craftsman Durante el segundo afio a partir de la fecha de compra si cualquier pieza del generador falla debido a defectos de materiales o mano de obra se suministrara gratuitamente una nueva pieza Si desea que se instale la pieza debera pagar la mano de obra El periodo de garantia se reducira a 90 dias desde la fec...

Page 37: ...nes y daSos materiales Simbolos de Peligro y Significados Manual de Operario Explosidn Fuego Gases Toxicos Quimico Peligroso Descarga Electrica Superficie Caliente Retroceso _ PELIGRO La tapa de combustible FreshStart TM esta disei_ada para sostener un cartucho e cuat contiene el estabilizador de combustible EN CASO DE SER tNGERtDO Itame un medico inmediatamente No induzca el v6mito En caso de inh...

Page 38: ...a tapa de la combustible Afloje la tapa tentamente para dejar que ta presi6n satga del tanque Llene o vacie el dep6sito de combustible a la intemperie NO Ilene demasiado el tanque Permita al menos espacio para ta expansi6n de combustible Si se ha derramado combustible espere a que se evapore antes de arrancar el motor Mantenga la combustible alejada de chispas llamas abiertas pilotos cator y otras...

Page 39: ...a sin ta bujia instalada PRECAUCION No cambie ninguna velocidad determinada El generador suministra una frecuencia y un voltaje calificado cuando funciona a una velocidad determinada No modifique al generador en ninguna forma PRECAUCION Vea No sobrecargue generador Encienda su generador y deje que et motor se estabitice antes de conectar las cargas electricas Conecte tas cargas electricas en ta po...

Page 40: ... Tenga pot favor estos prontamente disponible cuando Ilamar para la ayuda Interruptor Balancin Deber estar en la posicion On En para darle arranque al motor Coloquelo en la posicion Off Apagado para detener un motor en funcionamiento Palanca del Cebador Usada cuando se esta dando arranque a un motor frio Etiqueta de Datos Silenciador Apagachispas de Tierra Silenciador Apagachispas El silenciador d...

Page 41: ...iculo con tracci6n mec nica Necesitar las siguientes herramientas para instalar estos componentes Llave de 13 mm Alicates Gafas de seguridad Instale el juego de ruedas conforme alas instrucciones siguientes 1 Dele la vuelta al generador de forma que el motor quede arriba 2 Introduzca el eje a traves de los dos soportes de montaje 3 Coloque una rueda en cada extremo cuando mostrado en la A 4 Introd...

Page 42: ...bustible No modifique el circuito de combustible ni el carburador para utilizar combustibles altemativos NOTA El motor admite hasta un 10 de etanol gasohol o hasta un 15 de MTBE eter metil terbutilico IMPORTANTE El uso de todo combustible distinto a los aprobados anular_ la garantia En algunas zonas es obligatorio marcar las bombas de combustible si este contiene alcoholes o eteres Si no est segur...

Page 43: ...stilado de petroleo alifatico 64742 47 8 Introduzca el cartucho en el tapon 2 Presione hasta que el cartucho encaje en su posicion 3 Retire la lengOeta para dejar la membrana al descubierto IMPORTANTE NO retire el cierre plateado del otro lad 4 Vuelva a colocar el tapon de combustible en el deposito 5 Cempruebe perbdicamente el cartucho para asegurarse de que siga centeniendo estabilizader de comb...

Page 44: ... un interruptor para la falla del circuito de tierra GFCI en cualquier area bastante hOmeda o que sea altamente conductiva tales como terrazas de metal o trabajo hecho con acero NO toque los alambres pelados o receptacutos NO use un generador con cables electricos que esten malgastados rotos pelados o da_ados de cualquier forma NO opere el generador bajo la Iluvia NO maneje el generador o cables e...

Page 45: ...o sigue funcionando o si la unidad se para en funcionamiento asegOrese de que la unidad est en una superficie plana y compruebe que el nivel de aceite del cigOefial es correcto La unidad puede equiparse con un dispositivo de proteccion de bajo nivel de aceite En caso afirmativo el nivel del aceite debe ser adecuado para que el motor arranque ADVERTENClA NO toque las superficies catientes y evite l...

Page 46: ...tar la caida de voltaje y posible recalentamiento de los alambres PRECAUCION NUNCA intente suministrar oorriente a un dispositivo de amperaje superior al que puede suministrar et generador o el enchufe hembra NO sobrecargue el generador Consutte el apartado No Sobrecargue Generador 120 Volt AC 20 Amp Recept_culos Dobles Cada recept culo est protegido en contra de sobrecargas por un corto circuitos...

Page 47: ...s segura para controlar la energia del generador es la de aSadir en secuencias las cargas como se describe a continuacion 1 Sin tenet nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado ...

Page 48: ...lo disefio del equipo mec nico utilizado manera de hacer funcionar el motor rodaje del motor para reducir la friccion y limpiar las camaras de combustion ajustes de las valvulas y el carburador etc Los valores de potencia nominal tambien se puede ajustar en funcion de las comparaciones con otros motores similares utilizados en aplicaciones similares por Io que no coincidira necesariamente con los ...

Page 49: ...one mejor y tenga una vida Qtil m s prolongada CONTROL DE EMISIONES Cualquier establecimiento o individuo especializado en la reparacion de motores que no sean de automocion puede encargarse del mantenimiento la sustitucion y la reparacion de los dispositivos y sistemas de control de emisiones Mantenimiento del Generador El mantenimiento del generador consiste en conservar la unidad limpia y seca ...

Page 50: ...aparecera durante medio segundo La carga aparecera durante 6 segundos y desaparecera durante medio segundo MANTENIMIENTO DEL MOTOR ADVERTENCIA CUANDO AJUSTE O HAGA REPARACIONES A SU GENERADOR Siempre desconecte el alambre de ta bujia y col6quelo dende no pueda entrar en contacto con la bujia CUANDO PRUEBE LA BUJiA DEL MOTOR Utitice un comprobador de bujias homologado NO cemprueba la chispa sin la ...

Page 51: ...mentos del filtro de aire nuevos Ilamando al 1 800 4 MY HOME 469 4663 Cambio de Aceite del Motor Cambie el aceite despues de las primeras 5 horas de operacion Cambie el aceite cada 50 horas de ese momento en adelante Si esta utilizando su generador bajo condiciones de extrema suciedad o polvo o en un clima demasiado caliente haga el cambio de aceite mas frecuentemente PRECAUClON El aceite usado de...

Page 52: ... en buenas condiciones por parte del propietario operador Limpie e inspeccione el apagachispas de la siguiente manera 1 Para retirar la proteccion del silenciador retire los cuatro tomillos que conectan la proteccion a la mensula del silenciador SILENC ADOR_ MALLA DE APAGACHISPAS PANTALLA TERMICA 2 Retire los cuatro tornillos que sostienen la pantalla apagachispas 3 Inspeccione la pantalla y reemp...

Page 53: ... utiliza un cartucho de aditivo para el combustible con el tapon Fresh Start TM Si solo se Ilena parcialmente el aire contenido en el deposito favorecera el deterioro del combustible durante el almacenamiento El motor y el combustible se pueden almacenar hasta 6 meses con aditivo Compruebe el nivel del cartucho de aditivo para el combustible El aditivo es de color oscuro Cambio de Aceite Con el mo...

Page 54: ...ars 3 Vea No Sobrecargue Generador 4 Pongase en contacto con la Planta de Servicio de Sears 1 Coloque el interruptor en On En 2 Gire la valvula del combustible a la posicion On 3 Limpie o reemplace el depurador de aire 4 Llene el tanque de combustible 5 Drene el tanque de combustible Ilenelo con combustible fresco 6 Conecte el alambre a la bujia 7 Reemplace la bujia 8 Drene el tanque de combustibl...

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Page 58: ...antia no dependera de ninguna prueba de emisiones en funcionamiento Oisposiciones de la garantia de Sears Roebuck and Co contra defeetos en el controt de emisionee Las siguientes son disposiciones especificas relacionadas con la cobertura de la garantia contra defectos en el control de emisiones Se al_ade a la garantia de motores de Sears para motores no regulados que figura en las tnstrucciones d...

Page 59: ...de un motor con clasificacion intermedia equivaldria a 10 12 aSos El indice de Aire es un valor calculado que indica el nivel relativo de emisiones de una gama concreta de motores Cuanto menor es el indice de Aire m s limpio es el motor Esta informacion se presenta en forma grafica en la etiqueta de emisiones Periodo de Cumplimiento de la Normativa de Emisiones en la Etiqueta de Curnplimiento de E...

Page 60: ...iiiiii iForrepairofcarry in items likevacuums lawn equipment _ _ iiiiiiiiiiiiiiiii iii _ iiiiiiiiiiiii iiiii iii HiHi ilHiiiiHiiil and electronics call ergo on line forthe nearest ii iiiilw ii ilwi iiiiiiiiiiiiiiiiiiiiiiiill Sears Parts Repair Center iiiiiiiiiiiiiiiiiiiiiiiill iiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiii 1 800 488 1222 Anytime day or night U S A only iiiiiiiiiiiiiiiiiiiiiiiil...

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