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Summary of Contents for 183.172510

Page 1: ...ore using this Cutting Tool read this manual and follow all its Safety Rules and Operating Instructions Safety Instructions Accessories Assembly Operation Maintenance Parts List Espanol Sears Roebuck and Co Hoffman Estates IL 60179 USA Part No 183172510001 Rev 1 11114 01 ...

Page 2: ...e harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as tho...

Page 3: ...Non slip footwear is recommended Wear protective hair covering to contain long hair 19 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for most efficient and safest performance Follow instructions for lubricating and changing accessones 20 CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure it will operate properly ...

Page 4: ...IT STEADYWHEN CUTTING This will free both hands for operating the tool 11 12 NEVER HOLD THE WORKPIECE IN ONE HAND while operating the tool with the other hand NEVER PLACE HANDS IN THE PATH OF THE CUTTER AND UNDER THE WORKPIECE 13 NEVER START THE TOOL WHEN THE BIT IS TOUCHING THE WORKPIECE The bit may catch the workpiece causing loss of control 14 ALWAYS HOLD THE TOOL WITH TWO HANDS DURING START UP...

Page 5: ...e sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current the tool will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use according to cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the g...

Page 6: ...ual for that accessory A WARNING I If any part is missing or damaged do not plug the cutting tool into the power source until the missing or damaged part is replaced and assembly is complete Carefully unpack the cutting tool and all its parts Compare against the Cutting Tool Components chart below NOTE See Page 7 for illustration of parts IA WARNING I To avoid fire or toxic reaction never use gaso...

Page 7: ...H G A B __ E L C D j K M NOTE I Items D E and F are optional attachments and must be purchased separately ...

Page 8: ...king Knob Mounting Bracket Locking Knob Circle Knob Mounting Bracket Mounting Insert Sole Plate PivotPoint Knob Mounting Disc Motor Housing Locking Knob Adjusting Knobs Precision Handle Bevel Knobs Router Base Locking Knob Sole Plate I NOTE Optional Router Base Attachment Sold Separately 8 ...

Page 9: ...the bit flutes will result in broken bits and possible injury When bit is properly placed in the collet depress the shaft locking button and turn the coilet nut clockwise by hand as far as possible 6 Securely tighten collet nut using the wrench Fig 1 1 To turn the tool ON slide the switch up 2 To turn the tool OFF slide the switch down INSTALLING CUTTING BITS WARNINGI Cutting bit and router bit cu...

Page 10: ...llet nut and slightly tighten it by hand Fig 4 ADJUSTING FREEHAND SOLE PLATE 5 Install the new bit as outlined in INSTALLING CUTTING BITS on Page 9 NOTE Tightening the collet nut without a bit in the collet will cause the collet hole to become smaller and make installing bits difficult When storing the tool with no bit installed leave collet nut loose Adjust freehand sole plate depth by loosening ...

Page 11: ...d in your actual project 1 Draw a pattern similar to your first project on a scrap piece of material 2 Install freehand sole plate as shown in Fig 4 3 Install cutting bit in the collet as shown in Fig 2 4 Adjust depth of freehand sole plate as shown in Fig 5 Rest the edge of the sole plate on the workpiece with the bit at an angle of about 45 see Fig 6 NOTE DO NOT let the bit contact the workpiece...

Page 12: ...sole plate as outlined on Pages 9 10 of this Owner s Manual Adjust dept of cut so the bit will protrude 118 beyond the thickness of the drywall Hold the tool firmly with both hands and turn it ON Plunge the bit through the drywall at the mark indicating the center of the box See Fig 8 for cutting pattern CUTTING OUTLET OPENINGS IN DRYWALL cont d 6 Move the bit slowly to the right until you feel an...

Page 13: ... cutter mounting insert 1 into the bottom of the sole plate 2 see Fig 12 NOTE Make sure the molded D in the mounting insert is inserted into the matching D in the sole plate Place circle cutter mounting hole 3 over the externally threaded circle cutter mounting insert NOTE Make sure pointed pivot pin 4 is pointing away from the tool Screw the internally threaded circle cutter mounting disc 5 onto ...

Page 14: ...he bit at an angle of about 450 see Fig 13 Insert the circle cutter pivot point into the pilot hole drilled at the canter of the circle NOTE DO NOT let the bit contact the workpiece before switch is turned ON and the tool is up to full speed CIRCLE CUTTER OPERATION cont d 5 Turn the switch ON 7 When the motor is up to full speed slowly tip the tool and circle cutter assembly to an upright position...

Page 15: ...the mounting bracket will slide over the motor shaft locking button only if the button is fully depressed and engaged in the motor shaft The tab on the reverse side of the router base mounting band must be inserted into the matching slot in the motor housing 4 Re insert accessory locking knob into the motor housing and securely tighten SETTING ROUTER DEPTH Depth of cutting is controlled by sliding...

Page 16: ...e 10 Fig 3 2 Install router bit and securely tighten 3 Adjust router base height to the correct routing depth 4 Turn the switch ON making sure the router bit is not touching anything 5 Holding the tool by the two height adjusting knobs carefully lower the bit onto the workpieca and guide the bit around the desired pattern CUTTING STRAIGHT LINE WITH STRAIGHT EDGE To cut a straight line you can use ...

Page 17: ... to damage from various types of commercial solvents and may be damaged by their use Use clean cloth to remove dirt dust oil grease etc Do not at any time allow brake fluids gasoline petroleum based products penetrating oils etc to come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic INTERNAL CLEANING It has been found that electric tools are subjecte...

Page 18: ...Main Unit I L I 18 ...

Page 19: ...hrink tube 15 mm Rear bearing Front bearing Spindle lock spring Brush spring Hex nut Case screw Case screw Screw Machine screw Machine screw E ring Self locking ring Retaining ring Stator Rotor Micro switch Carbon brush Power cord Left label Right label Qty Key Part 2 33 2203 MA0001 00 3 34 2203 MA0001 00 1 35 2203 MA0003 00 1 36 2203 MA0004 00 1 37 2203 MA0005 00 2 38 2203 MA0006 00 1 39 2203 MA0...

Page 20: ...MA0010 00 7 2204 MA0001 00 8 2203 PA0009 00 9 2203 PA0010 00 10 2204 PA0001 00 11 2204 PA0002 00 12 2204 PA0003 00 Part Name Screw Screw Machine screw Screw Machine screw Sole plate Handle holder Hexagon screw holder Hexagon screw case Right handle grip Left handle grip Soft grip handle aty 2 2 1 1 1 1 1 2 2 1 1 1 2O ...

Page 21: ... 9 2206 MA0005 00 10 2205 PA0005 00 11 2205 PA0006 00 12 2206 PA0001 00 14 2206 PA0003 00 15 2206 PA0004 00 Part Name Qty Square nut 1 Hexagon nut 1 Machine screw 1 Spring washer 1 Cimular arm metric 1 Washer 1 Handle bushing 1 Screw 1 Circular arm Imperial 1 Handle cover 1 Handle bali like base 1 Distance lock with center pin 1 Locking base 1 Round guide mount 1 21 ...

Page 22: ... Square nut 2 16 Screw nut 1 17 Screw 1 18 Machine screw 3 19 Base screw 8 21 Machine screw 2 22 Machine screw 2 23 C ring 2 24 Guide rod 2 Part 2205 MA0002 00 2205 MA0003 00 2205 MA0004 00 2203 PA0009 00 2203 PA0010 00 2205 PA0001 00 2205 PA0002 00 2205 PA0004 00 2205 PA0005 00 2205 PA0006 00 2205 PA0007 00 Part Name Qty Friction plate 2 Ruler metric 1 Ruler Imperial 1 Hexagon screw cover 2 Hexag...

Page 23: ...rademark TM Trademark s_ Service Mark of Sears Roebuck and Co Mama Registrada TM Mama de F_bdca I SMMarca de Serviciode Sears Roebuckand Co MC Marque de commerce M_Marque cl_pos6ede Sears Roebuck and Co Seam Roebuck and Co 23 ...

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