Craftsman 137.21229 Operator'S Manual Download | Manualshive

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Summary of Contents for 137.21229

Page 1: ...this manual and follow all its Safety Rules and Operating Instructions o Safety mnstructions o mnstaliation o Operation o Maintenance o Parts List Customer Help Line 1 o800o843ol 682 Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit our Craftsman website www sears com craftsman Part No 137212290001 ...

Page 2: ...se exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particle MOTOR Power Source 120V AC 60Hz 15 Amp Beve 45 L 1 9 16 in x 5 1 2 in Arbor Shaft Size 5 8 in 45 Miter and 45 Bevel 1 9 16 in x 3 1 2 in...

Page 3: ...he table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating if in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 1 WEAR A FACE MASK OR DUST MASK Sawing operation produces dusL 14SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate the tool 15DISCO...

Page 4: ... the saw blade 18MAKE SURE the blade is not contacting the workpiece before the switch is turned ON 19 IMPORTANT After completing the cut release the trigger and wait for the blade to stop before returning the saw to the raised position 20MAKE SURE the blade has come to a complete stop before removing or securing the workpiece changing the workpiece angle or changing the angle of the blade 21 NEVE...

Page 5: ...p frequently if a MOTOR is overloaded overloading can occur if you feed too rapidly or make too many start stops in a short time b LiNE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must equal the voltage specified on the nameplate c iMPROPER or duJl saw blades are used 5 Most motor troubles may be traced to loose or incorrect co...

Page 6: ...r tool or use accessories not recommended by Sears IA WARNING I Read warnings and conditions on your CARBIDE TIPPED SAW BLADE Do not operate the saw without the proper saw blade guard in place Carbide is a very hard but brittle material Care should be taken while mounting using and storing carbide tipped blades to prevent accidental damage Slight shocks such as striking the tip while handling can ...

Page 7: ...e stationary work surface 3 Separate ali parts from the packing material Check each one with the illustration to make certain all items are accounted for before discarding any packing material A WARNING if any part is missing or damaged do not attempt to assemble the miter saw or plug in the power cord until the missing or damaged part is correctly replaced To avoid etectric shock use only identic...

Page 8: ...Scale Hold Down Clamp Cutting Head Handle ON OFF Trigger Switch Motor Blade Lower Blade Guard Miter Scale Positive StopLocking Lever MiterHandle Base ArborLock Fence Stop Latch Pivot Bolt Lock Nut Table Insert Positive Miter Detents Hand Hold Mounting Hole ...

Page 9: ...VER With the miter handle locks the miter saw at a preset positive stop for the desired miter angle MOUNTING HOLES To mount the miter saw to a stable surface STOP LATCH Locks the miter saw in the lowered position for compact storage and transportation SWITCH HANDLE The cutting head handle contains the trigger switch The blade is lowered into the workpiece by pushing down on the handle The saw will...

Page 10: ...the saw transport or store the miter saw with the cutting head locked in the down position Never use the stop latch to hold the cutting head in a down position for cutting operations Locking When transporting or storing the miter saw the cutting head should always be locked in the down position 4 Push the cutting head 3 down to its lowest position 5 Push the stop latch 2 into the locking hole 4 IM...

Page 11: ...hread the arbor bolt 4 into the arbor counterclockwise Fig G 2 IMPORTANT Make sure the fiats of the blade collars are engaged with the fiats on the arbor shall 6 Locate the arbor lock 5 on the motor below the miter saw switch handle Fig G 1 7 Press the arbor lock holding it in firmly while turning the blade wrench clockwise The arbor lock wi l engage after turning the wrench Continue to hold the a...

Page 12: ...nce and readjust if needed 12 MITER SCALE FIG J The miter scale assists the user in setting the desired miter angles from 47 left to 47 right The miter saw table has nine of the most common angle setttings with positive stops at 0 15 22 5 31 _6 and 45 These positive stops position the blade at the desired angle quickly and accurately To Adjust the Angle 1 Unlock the miter table by turning the mite...

Page 13: ... If the blade is not 900 0 square with the miter table loosen the bevel lock handle tilt the cutting head completely to the left loosen the jamb nut 4 on the bevel angle adjustment bait 3 and adjust the bolt 3 in or out to increase or decrease the bevel angle with a 10 mm wrench 4 Tilt the cutting arm to back to the right at 900 0 bevel and recheck for alignment 5 Repeat steps 1 through 4 if furth...

Page 14: ...i Switch i_ NOTE All the adjustments for the operation of this machine have been completed at the factory Due to normal wear and use some occasional readjustments may be necessary A Check Loser Beam Alignment 1 Mark a 90 straight line across a board to serve as a pattern line to test laser alignment Lay the board on the miter table 2 Plug saw into outlet and turn on the laser beam and line it up w...

Page 15: ...age to the insulation or wire connections resulting in electric shock or fire To avoid injury from flying debris do not allow visitors to stand behind the saw Place the saw on a firm level work surface where there is room for handling and properly supporting the workpiece Support the saw on a leve work surface Bolt or clamp the saw to its support Place the saw in the desired location either on a w...

Page 16: ...iter saw is missing bent damaged or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged missing or defective parts before using the saw again Maintain tools with care Keep the miter saw clean for best and safest performance Follow instructions for lubricating Don t put lubricants on the blade while it s spinning Remove adjusting wrench from the tool ...

Page 17: ...t off piece free to move sideways after it is cut off Otherwise it could get wedged against the blade end thrown violently Only the workpiece should be on the saws table Secure work Use ctemps or a vise to help hotd the work when it s practical USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECES Use extra supports tables sawhorses blocks etc for workpieces large enough to tip Never use another p...

Page 18: ...OOTING GUIDE section for adjusting the blade brake before using the saw again Release the trigger switch and wait for a l moving parts to stop before moving your hands and raising cutting arm Fig P TURNING SAW ON FIG Q A wARNINe Make the switch child proof Insert e psdloek through the hole 2 in the trigger switch and lock it This will prevent children and other unauthorized users from engsging the...

Page 19: ...tha clamping device before cutting Donotposition workpiece incorrectly ortryto cuttheworkpiece without thesupport ofthefence This wilIcause thebladetobindandcouldresultinpersonal injury Fig U 2 1 COMPOUND CUT FIG T A compound cutisthecombination ofa miter anda bevel cutsimultaneously 1_Loosen thebevellockhandle 1 andposition the cutting headatthedesired bevel position_ Lockthe bevellockhandle 2_Lo...

Page 20: ...lt in cut off pieces of one inch or less it is possible for the saw blade to catch the cut off piece and throw it out of the saw or into the blade guard and housing possibly causing damage or injury To minimize this an auxiliary wood fence can be mounted to your saw Holes are provided in the saw fence to attach an auxiliary wood fence This fence is constructed of straight auxiliary wood approximat...

Page 21: ... 2in in the vertical position a spacer such as the auxiliary wood fence described in the AUXILIARY WOOD FENCE section is required Fig Y Auxiliary Fenc_b _ Miter Saw Fen_ I i Workpiece 1ol 2 in _ 3ol 2 in_ 1 CUTTING BASE MOLDING FIG Z Base moldings and many other moldings can be cut on a compound miter saw The setup of the saw depends on molding characteristics and application as shown Perform prac...

Page 22: ...ALS EXACTLY 90 KEY BEVEL SETTING 33 9 IR 3 9 OL 3 9 OR J3 9 Miter I SETTING R1 6 ight 31 6 Left 31 6 Left R1 6 _ght TYPE OF CUT inside corner Left side L osition top of molding against fence Miter tame set at RIGHT 31 6 LEFT side is finished piece hside corner Right side Position bottom of molding against fence Miter tame set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side Posi...

Page 23: ...reak in period that reduces motor performance and increases wear 2 Fig CO 1 protection Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop s regular check to make sure the lower guard is working properly Clean the lower guard of any dust or buildup with a damp cloth CAUTION Do not use solvents on the guard They could make the plastic cloudy an...

Page 24: ...MENT section Angle of cut not 1 Miter table unlocked 1 See OPERATION Section accurate 2 Sawdust under table 2 Vacuum or blow out dust Can t adjust miter WEAR EYE PROTECTION Cutting arm wobbles 1 Loose pivot points 1 See ADJUSTMENT Section Cutting arm won t 1 Part failure 1 Sears Service Centre fully raise or blade 2 Pivot spring not replaced properly 2 Sears Service Centre guard won t fully after ...

Page 25: ...E TRUSS HD ROUND NECK SCREW M6X1 0 10 OK7Z CR RE TRUSS HD ROUND NECK SCREW M6_1 0 14 OKA9 CR RE PAN HD TAPPING SCREW M3_24 10 OKB7 CR RE PAN HD TAPPING SCREW M4X18 16 OKBC CR RE PAN HD TAPPING SCREW M5_16 25 OKBD CR RE PAN HD TAPPING SCREW M4X18 25 OKD6 CR RE PAN HD SCREW M4_0 7 8 OKD7 CR RE PAN HD SCREW M4_0 7 10 OKDH CR RE PAN HD SCREW M5 0 8 8 OKDR CR RE PAN HD SCREW M5 0 8 10 OKE1 CR RE PAN HD...

Page 26: ...10 in COMPOUND MINTER SAW MODEL NO 137 212290 SCHEMATIC FOR SAW OKA9 2COF 2CIA 083S OKTZ 2D8M OKTX OKB OLS9 0CV5 C_ _ 0_UK ODfB 0KQ_ 3CES 0KSC _ 2CU6 _ 2C8D OJMM ssx 2CSB ...

Page 27: ... 0KCN CR RE PAN HEAD TAPPING WASHER SCREW 0QQS BRUSH HOLDER ASS Y 0QQT BRUSH ASS Y 0QR0 BRUSH COVER 2AKT ARMATURE ASS Y 2BPA FIELD ASS Y 2BPB CUTTER SHAFT 2BPC SPACER 2BPD HELIX GEAR 2BPE GEAR BOX 2BPF FLOW GUIDE 2BPP MOTOR COVER 2CVE LEAD WiRE ASS Y Size 6204ZZ HK 1010 M5_0 8 8 M5_12 50 QTY 1 1 2 2 2 2 2 2BPF_ 2BPA OKCN_ oqqsi 0QR02 2CVE 0HX9 2BP 2BPC 0HVY_ 2BPB ...

Page 28: ... lawn equipment and electronics carl or go ondine for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only wwwosearsooom To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicflio y para ordenar piezas 1 888oSU HOGAR sM 1 o888 784 6427 Au Canada pour...

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