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Summary of Contents for 113.298760

Page 1: ...CE i j_ll j _lt_ _ IH 1 1 Serial Number Modeland serial numbermay be found at the left hand side of the base You should record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY 104NCH TABLE SAW assembly ooperating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5415 Printed in USA ...

Page 2: ...ting the workpiece b Support the saw so the table is level and the saw does not rock c Bott the saw to the floor if it tends to slip walk or slide during normal use_ d_ When using table extensions over 24 wide on any side of the saw bolt the saw to the floor or prop up the outer end of the extension from the floor to keep the saw from tipping 3 Put the saw where neither operators or bystand ers mu...

Page 3: ... widely To avoid possible hearing damage wear ear plugs or muffs when using saw for long periods of time Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety goggles not glasses that comply with ANSI Z87 1 shown on pack age Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at Sears retail ...

Page 4: ...ce 5 Let the blade reach full speed before cutting 6 DON T FORCE TOOL tt will do the job better and safer at its designed rate Feed the workpiece into the blade only fast enough to let it cut without bogging down or binding 7 Before freeing any jammed material a Turn switch OFF b Unplug the saw c Wait for all moving parts to stop d Check blade spreader and fence for proper alignment before startin...

Page 5: ... other proper device to keep the workpiece from twisting during the cut Gum A sticky sap based residue from wood products Heel Misatignment of the blade Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback An uncontrolled grabbing and throwing of the work piece back toward the front of the saw during a rip type...

Page 6: ...n ELECTROCAL REQUIREMENTS If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER Use an adapter as shown and always co nnect the grounding tug to a known ground It is recommended that you have a qualified electrician replace the TVVO prong outlet with a properly grounded THREE prong outlet A temporary adapter as shown be...

Page 7: ...ng Adjustment or Parallelism of Sawblade to Miter Gauge Groove 38 Blade Tilt or Squareness of Blade to Table 39 Tilt Mechanism 41 MAINTENANCE 41 LUBRICATION 42 RECOMMENDED ACCESSORIES 42 TROUBLESHOOTING 43 REPAIR PARTS 45 UNPACKaNG TOOLS NEEDED AND CHECKONG CONTENTS Medium Screwdriver Small Screwdriver _ __r_ Ptler 18 iWrencTh 16 1 2 in 9 16 ino Combination Square 3 4 in Separate ait parts from pa...

Page 8: ... Hex Hd 5tt6 18 x t 1f4 8 AB Lockwasher External 5t16 8 S_ZE AB AJ AN Y AC AF AK AM AO AA Ao _ AN AL Item AN AO P_rt Name gty Nut Heavy Hex Jam 5116 18 8 Washer 11f32 x 11f16 x 1t16 8 Bag of Loose Parts No 62752 Containing the Following Items Z Screw Hex Hd 5116 18 x 1 1f4 4 AA Nut Hex 114 20 24 AA Nut Hex Heavy Jam 5 16 18 4 AB Lockwasher External 5 16 4 AB Lockwasher External 1 4 24 AN Nut Hex J...

Page 9: ...ert A Loosen Screw B Lift insert from front end and pull toward front of saw 4 To replace insert Place insert into insert opening in table and push toward rear of saw to engage spring clip and until keyslot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert CHECKING BLADE SQUARENESS TO TABLE IMPORTANT BLADE must be SQUARE 90 to TABLE in ...

Page 10: ...MARKED X _ SIDE STIFFENER 1 2 IN HEX NUTS MOUNTING SAW I From among the loose parts find the following hardware 4 Hex Head Screws 5 16 18 x 1 1 4 in Iongo 4 Hex Nuts 5 16 18 approx dia _of hole 5 16 in 4 Lockwashers 5 16 in Externa Type approx dia of hole 5 16 in 8 Flat Washers dia of hole 11 32 in 2 Plase saw on legs so that holes in bottom of saw Jine up with holes in top of legs 3 Install screw...

Page 11: ..._nstall flat washer Iockwashers and nuts on the screws DO NOT TIGHTEN 3 4 4 Line up the rear edge of extension with the rear edge of the table Line up top su trace of the extension with the top of the table at the locations indicated by the X s see illustration Use a combination square to line up these edges SLIGHTLY TIGHTEN nuts with a 9 16 wrench 6_ If adjustment is necessary you should tap the ...

Page 12: ...on saw table NOTE The various holes in the bar allows them to be positioned on this saw and also makes them adaptable to other models 3 insert a 1 3 4 inch long screw through the THIRD hole IN THE FRONT BAR as illustrated Insert another 1 3 4 inch long screwthrough ihe SEVENTH hole in bar 4 Place spacers on screws LEFT SIDE OF FRONT GUIDE BAR GUIDE BAR IS TO BE 7TH HOLE TURNED END FOR END 3RD HOLE...

Page 13: ...t bar until 0 markon rip scaleis approximately at tip of pointer 15 MoveFRONT barupwards untilfenceisapproxi matelyt 32 in abovetable tighten screw at left end of bar NOTE Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer This will hold the fence off of the table approx 1 32 in 16 Adjust rear bar so that the fence is approximately 1 32 in above...

Page 14: ...k handle and grasp the fence with one hand at the front For very close adjustments grasp the guide bar with both hands and move the fence with your thumbs SELF ALIGNING ADJUSTMENT Place fence on saw but DO NOT LOCK IT Move the R EAR END of the fence slightly to the right or left when you release it the fence should spring back to its original position If it does not the spring pressure must be IN ...

Page 15: ...ce securely 1 Raise lock lever 2 Tighten the adjusting nut using a small screwdriver until the lever when locked holds the rip fence securely If lock lever is difficult Io push down 1 Raise lock lever_ 2 Loosen the adjusting nut using a small screwdriver until the lever is easy to push down and holds 1herip fence securely RIP FENCE ALIGNMENT ADJUSTMENT The rip fence must be PARALLEL with the sawbl...

Page 16: ...2 Lockwashers 1 4 in External Type approx dia of hole 1 4 in 2 Lockwashers 5 16 in External Type approx dia of hole 5 16 in_ 1 Thumbscrew Blade Guard Support Spreader Support Spreader Rod 2 Before installing the blade guard you must check the heeling adjustment parallelism of sawblade to miter gauge groove The procedure for making this check and adjusting it are found in the Adjustments section of...

Page 17: ...both ANTIKICK BACK PAWLS insert one of the SETSCREW WRENCHES in the notches to hold the pawls out of the way I2 Lay blade of square or other straightedge along side of blade I3 Loosen Hex Head Screw in BLADE GUARD SUPPORT and move spreader so that it touches blade of square tighten screw 14 NOTE The spreader is now square with the table and approximately in line with the sawblade The spreader requ...

Page 18: ...EW DO NOT LOOSEN OTHER SCREWS This lets you remove and replace the guard without disturbing the spreader alignrnenL 7 16 IN WRENCH FOLDED PAPER ETSCREW MOUNTING THE MOTOR 1 Put the motor mounting base against the flat surface of a workbench 2 Position the motor so the Shaft is facing away from you 3 Loosen both cradle clamp screws 4 Put a square against the LEFT side of the motor and against the t...

Page 19: ...ING BASE Install lockwashers and nuts I0 Position motor so that edge of MOTOR MOUNTING BASE and MOTOR BASE are even as illustrated slide motor all the way to the RIGHT tighten the four nuts t 1 Loosen set screw in motor pulley using 5 32 in Hex L wrench Slide pulley onto shaft with HUB away from motor DO NOT TIGHTEN SET SCREW 12 Install 3 I 6 in square key furnished with motor in grooves inpulleya...

Page 20: ... tighten the two MOTOR BASE CLAMPS SCREWS PINS PIVOT SCREW MOTOR BASE CLAMP SCREWS SLOT WASHER I EDGE OF WASHER EVEN WITH END OF SLOT 19 Put your hand around the belt half way between the two pulleys and squeeze belt until two sides of belt touch The motor should move freely as you squeeze the belt If motordoes not move freely belt tension must be readjusted INSTALLING BELT GUARD 1 Remove the belt...

Page 21: ...elt over motor pulley 8 Press guard onto support so that bottom of guard is approximately 3 4 in away from belt NOTE To remove guard lift up on LONG TABS of clips pull guard outward The clips should remain on the BELT GUARD SUPPORT t 3 4 IN PLUGGING IN MOTOR 1 From among the loose parts find two wire ties 2 Route motor cord along right side of cabinet and snap ties in 1 4 hole in side of cabinet S...

Page 22: ...ng Do not cycle the motor switch on and off rapidly as this may cause the sawblade to loosen tn the event this should ever occur atlow the sawblade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON B TO turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come to a complete stop C TO lock switch in OFF pos...

Page 23: ...t positions for conveniently setting the Miter Gauge to cut miters NOTE The slots for the stop pin and the gradua tions are manufactured to very close tolerances which provide accuracy for average woodwork ingo In some cases where extreme accuracy is required when making angle cuts for example make a trial cut and then recheck it If necessary the miter gauge head can then be swiveled slightly to c...

Page 24: ...curely NOTE When using the Dado or Molding Head it is not necessary to instat the loose collar BLADE GUARD NOT SHOWN PICTURE CLARITY To replace insert Place insert into insert opening in table and push towrd rear of saw to engage spring clip and until keyslot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert ARBOR NUT 10 EXACT I CUT The...

Page 25: ...5 NOTCH PUSH STICK AND PUSH BLOCK Make the Push S ick using a piece of 1 x2 or rip one from a wide board say 11 1 2 in wide and set the rip fence 9 7 8 in from the sawblade Make the Push Block using a piece of 3 8 in and 3 4 in plywood The small piece of wood 3 8 in x 3 8 in x 2 1 2 in should be GLUED to the plywood DO NOT USE NAILS This is to prevent dulling the sawblade in the event you mistakin...

Page 26: ...nging the cutting toot changing the setup or adjusting anything b Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect the way it works If any part is missing bent or broken in any way or any electrical parts don t work properly turn the saw off and unplug the saw c d Reptace damaged missing or failed parts before using the...

Page 27: ...ove the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using saw for long periods of time Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety goggles not glasses that comply with ANSi Z87 1 shown on pack age Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles...

Page 28: ... cut planned WHENEVER SAW IS RUNNING WARNING Don t let familiarity gained from fre o quent use of your table saw cause a careless mis take Always remember that a careless fraction of a second is enough to cause a severe injury 1 Before actually cutting with the saw watch it while it runs for a short while If it makes an unfamiliar noise or vibrates excessively stop immediately Turn the saw off Unp...

Page 29: ... protractor If necessary the miter gauge head can be swiveled slightly to compensate for any inaccuracy NOTE The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing For maximum accuracy when using the miter gauge always favor one side of the groove in the table In other words don t move the miter gauge from side to side while cutting but keep one...

Page 30: ...he table and the C clamp CAUTION When clamping the block make sure that tile end of the block is well in front of the sawblade Be sure it is clamped securely 3 Slide the workpiece along the miter gauge until it touches the block hold it securely or clamp it with the Hold Down Clamp Optional Accessory RY FENCE WORK SUPPORT i i MITER CUTTING MITER CUTTING is known as cutting wood at an angle other t...

Page 31: ...rd of the blade It might otherwise pinchthe blade in the kerf and cause a kickback A FEATHERBOARD can help guide the work piece KERFS ABOUT 5 16 APART 4 1 2 24 5 ADDITIONAL SAFETY INSTRUCTIONS FOR RIP TYPE CUTS NEVER use the miter gauge when ripping Use a push stick whenever the fence is 2 to 6 inches from the blade Use an auxiliary fence and _push block whenever the fence must be within 2 inches ...

Page 32: ...tick ALWAYS SUPPORT LONG WORKPIECES USING FEATHERBOARDS FOR THRU SAWING Featherboards are not employed for thru sawing operations when using the miter gauge Featherboards are used to keep the work in contact with the fence and table as shown and to help stop kickbacks Add 7 1 2 inch high flat facing board to the fence the fult length of the fence Mount featherboards to fence and table as shown so ...

Page 33: ...ece do not FEED the workpiece with the left hand When WIDTH OF RIP is 2 in to 6 in wide USE THE PUSH STICK to feed the work When WIDTH OF RIP is NARROWER than 2 ir_ the push stick CANNOT be used because the guard will interfere USE the AUXILIARY FENCE WORK SUPPORT and PUSH BLOCK Attach Auxiliary Fence Work Support to rip fence with two C clamps 33 ...

Page 34: ...singthePUSH BLOCK Holdtheworkpiece inpositionandinstallthePUSH BLOCK by sliding it on top of the AUXILIARY FENCE WORK SUPPORT ThisMayRaiseGuard NarrowstripsthickerthantheAuxiliaryFence Work Supportmayentertheguardandstrikethebaffle CAREFULLY raiseguardonlyenoughto clear the workpieceUsePUSHBLOCK to completecut BAFFLE 34 ...

Page 35: ...able surface ALWAYS use the AUX ILIARY PANEL WORK SUPPORT I Unlock fence and raise rear end 2 Position AUXILIARY FENCE WORK SUPPORT as shown and attach it with two C clamps USING FEATHERBOARDS FOR NON THRU SAWING Featherboards are not employed during non thru sawing operations when using the miter gauge Use featherboards for all other non thru sawtng operations when sawMade guard must be removed F...

Page 36: ...ETION OF RABBETING OPERATION RABBET j _ FIRST CUT I SECOND CUT RABBETING ALONG THE EDGE RABBETING ACROSS THE END Rabbet cuts can also be made in one pass of the workpiece over the cutter using the dado head or molding head PLOUGHING AND MOLDING PLOUGHING is grooving with the grain the long way of the workpiece using the fence USE feather boards and push sticks as required MOLDING is shaping the wo...

Page 37: ...d slightly to compensate for any inaccuracy 1 Loosen the knob and pull stop pin OUT 2 Swivel the head position it at 0 push the stop pin IN lock the handle 3 The HEAD should be square with the Bar and the pointer should point to 0 Readjust the pointer if necessary 4 If the head is not square with the bar adjustments are required A Loosen the knob 1 and the two screws 2 B Position the HEAD square w...

Page 38: ...ip of the MARKED tooth 4 Move square to REAR rotate blade to see if MARKED tooth again touches blade of square 5 if tooth touches square at FRONT and REAR sawblade is PARALLEL to MITER GAUGE GROOVE 6 ff tooth does not touch the same amount the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE A Rear trunnion must be moved TOWARD the combination square if there is a space b...

Page 39: ...G For your own safety turn switch OFF and remove plug from power source outlet 1 Raise blade all the way UP raise blade guard 2 TILTbladeafewdegreestotheLEFT now tilt blade back to the RIGHT as far as it will go 3 Place the square against blade Make sure square is not touching the TI P of one of the saw TEETH 4 Operate the tilt lock handle COUNTER CLOCKWISE to loosen the tilt clamp screw 5 NOTE Ha...

Page 40: ...quare until blade is square to table 4 ROTATE STOP COLLAR moving it to the right until it stops _ TIGHTEN the setscrew 5 _Check POINTER If it DOES NOT point to the 0 mark on the bevel scale _ A Remove Elevation HandwheeL B Loosen screw and adjust pointer using medium screwdriver C Install Elevation Handwheet 45 _ STOP COLLAR TILT HANDWHEEL REAR OF SAW 90 STOP COLLAR 45 POSITION TILT blade to LEFT ...

Page 41: ...usting the screws in the bearing retainer hold the nut inside using a 3 8 in wrench TILT HANDWHEEL ADJUST THESE _ TWO SCREWS MAINTENANCE WARNING For yourown safety turn switch OFF and remove pJug form power source out_et before maintaining or lubricating your saw Do not allow sawdust to accumulate inside the saw Frequently blow out any dust that may accumulate inside the saw cabinet and the motor ...

Page 42: ...talog 7 In Molding Head See Catalog 8 in Dado See Catalog Molding Dado insert for 7 In Dia Molding or Dado Head 9 29997 MoldinglDado Insert for 8 in Dia Molding or Dado Head 9 22287 ITEM CAT NO Work Light See Catalog 7 In Dia Adjustable Dado Head See Catalog 7 In Dia Dado Head See Catalog Sanding Wheel See Catalog Miter Gauge Stop Rods 9 29924 Miter Gauge Hold Down Clamp 9 29928 Taper Jig See Cata...

Page 43: ...echanisms TROUBLE SHOOTING MOTOR TROUBLE Excessive noise Motor fails to develop full power Power output of motor decreases rapidly with decrease in volta_ e at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of which the motor is capable while a reduction of 20 in voltage causes a reduction of 36 in maximum power output NOTE Motors used on ...

Page 44: ...e_company 2 Have motor repaired or replaced 3 Have switch rep aced 1 Feed work slower into blade 2 Clean out sawdust to provide normal air circulation through motor See Maintenance and Lubrication section t Have switch replaced and request a voltage check from the power company 2 Test capacitor and replace if defective 3 Have wiring checked and repaired j 1o Starting switch not 1 Have switch repla...

Page 45: ... Fence Lock Spring Head Alignment Includes Key 16 Lockwasher External No 10 Screw Hex Head Type A No 10 x I 2 Pad Alignment Cam Nut Adjustment Standard Hardwa e ttem May be purchased locally lUl ilUU ii u ll ll i t l I S 6 FIGURE 2 ON OFF POWER OUTLET 60381 Key Part Noo No _ 60381 1 2 3 4 5 6 60375 60380 9 22255 60374 60377 448007 Description i n ul ul U Ull i On Off Power Outlet Complete Cord Mol...

Page 46: ...PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298760 12 13 16 O_ 6 5 32 33 34 35 31 Figure3 7 8 9 10 t4 8 7 ...

Page 47: ...o ii i ii STD551210 818526 STD511103 820070 STD610805 62702 62700 60252 60255 STD601 05 60253 60254 454896 STD551237 71165 STD54141t 820030 STD522507 STD551031 62750 62751 SP5415 Description Hi u uiH l u llt Lockwasher External No 10 Handwheet Assembly Screw Pan Hd t0 32 x 3 8 Panel Front Screw Pan Hd Ty AB No 8 x 1 2 Scale Adiustable Bevel Base Guard Bett Ciip S Screw Pan Hd Ty T 10 32 x 2 Suppor...

Page 48: ...PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298760 p Go 44 1 3 4 5 6 7 6t 60 59 42 45 f 12 14 15 31 49 31 Figure 4 t f 32 32 16 39 25 8 19 20 23 23 28 22 29 30 38 37 36 35 34 34 33 32 21 1 ...

Page 49: ...lamp Ring Retaining 5 8 Washer 629 x 7 8 x 1 64 Standard Hardware Item May Be Purchase Locally Key No 33 34 35 36 37 38 39 4O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Part No 60i 78 STD302111 62697 62699 STD601103 STD551210 62489 62312 6527 STD304410 30419 STD328022 STD600803 3508 37158 3509 30420 STD580025 6532 37825 37824 37823 STD581037 37836 37887 37837 30628 6423 STD5...

Page 50: ... 8 32 x 5 8 Rod Assembly Miter Gauge Consisting of Items 11 12 13 Nut Hex 5 16 18 Stud Clamp Stud Pivot Screw Locking Set 1 4 20 x 3 8 1 2 3 11 1 6 I 12 10 9 4 6 7 FIGURE 6 62579 GUARD ASSEMBLY Key Part No No 62579 60297 2 62391 3 62395 4 62389 5 62390 6 STD 551025 7 62520 8 62396 9 62580 10 62410 11 STD 571810 12 62519 Description Guard Assembly Saw Nut Push Pin 1 4 x 1 1 2 Support Guard Guard Sa...

Page 51: ...TD 551031I Washer tl 32 I D 11 STD 5511311 Lockwasher Ext 5 16 12 STD 541031 Nut Hex 5 16 18 62752 I Bag of Loose Parts not illustrated L 3 FIGURE 8 TABLE EXTENSIONS Key Part No No 1 62947 2 STD523112 3 STD551031 4 STD551131 5 STD541031 507780 Description Extension Table I2 x 27 Screw Hex Hd 5t16 18 x 1 1t4 Washer 11 32 x 11 t6 x 1 16 Lockwasher External 5 16 Nut Hex 5 16 18 Bag of Loose Parts Not...

Page 52: ... number of your 10 inch table saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 298760 NAME OF ITEM 10 INCH TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears store If the parts you need are not stocked locally your ord...

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