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Summary of Contents for 113.247410

Page 1: ...mber Model and s_rial nunnb_rs may b_ found at the I_t hand side of the bas_ You should record both model and s_rial number in a safe place for future US_ CAUTION READALL INSTRUCTIONS CAREFULLY CRRFTSMRN 12 1NCH ELECTRONIC BAND SAW assembly operating repair pads J Sold by SEARS ROEBUCKAND CO Chicago IL 60684 U SA Part No SP5085 ...

Page 2: ...l or attachment to do a job it was not designed for 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Every...

Page 3: ...during operations like cutting long heavy boards d Turn saw off and unplug electric cord before moving the saw to a new area 2 Store and use the band saw indoors BEFORE EACH USE 1 Inspect your saw If any part of this band saw is missing or bent or failed in any way or any electrical components do not work properly turn the saw off remove switch key and unplug the saw Replace damaged missing or fai...

Page 4: ...port devices off the table BEFORE SANDING 1 Keep the table and sanding belt adjusted so the gap between them is no more than 1 16 inch wide 2 To avoid fire shock or cause electrical shorts do not sand metal It could ignite the sawdust inside the saw WHENEVER SAW IS RUNNING WARNING DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR BAND SAW TO CAUSE A CARELESS MIS TAKE ALWAYS REMEMBER THAT A...

Page 5: ...ting 32 Repair Parts 36 glossary of terms for woodworking Beveling An angle cutting operation through the face of the board Crosscut A cutting operation made across the width of the workpiece Compound Cutting A simultaneous bevel and miter cutting operation FPM Feet per minute Used in reference to surface speed of blade Freehand as used for band saw Performing a cut without the workpiece properly ...

Page 6: ...OOL GROUND ING WHENEVER THE OUTLET YOU ARE PLAN NING TO USE FOR THIS POWER TOOL IS OF THE TWO PRONG TYPE DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER USE AN ADAPTER AS SHOWN AND ALWAYS CON NECT THE GROUNDING PRONG TO KNOWN GROUND It is recommended that you have a qualified electri cian replace the two prong outlet with a properly grounded three prong outlet An adapter as shown is avail...

Page 7: ...tage to the saw motor Length of the 120 Volts Wire Sizes Required Conductor American Wire Gage Number 0 25 Ft 14 26 50 Ft 12 51 100 Ft 8 unpacking and checking contents TOOLS NEEDED MEDIUM SCREWDRIVER PHiW s SC EWO VER _ _i_ i _iIi Ii_ 3 8 WRENCH 7 16 WRENCH COMBINATION 9 16 WRENCH SQUARE 7 16 SOCKET 9 16 SOCKET 1 8 HEX L WRENCH 5 32 HEX L WRENCH _ SOCKET WRENCH COMBINATION SQUARE MUST BE TRUE f j...

Page 8: ...p L H 1 Trim Ledge Trim Cap R H _ 11 Loose Parts Bag containing the following items Band Saw Blade 1 S anding Belt 1 2 x 80 1 Handwheel Assembly Bag of Loose Parts 507655 1 Bag of Loose Parts 507656 1 Bag of Loose Parts 507741 1 Battery 1 NOTE To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet To prevent scratching the finish ...

Page 9: ...20 x 5 8 2 Spacer 10 x 5 16 3 Hex Flange Lock Nut 10 32 4 Locking Setscrew 1 4 20 x 1 2 3 Wingnut 5 16 18 1 Pan Hal Screw I 4 20 x 5 8 2 Lockwasher Ext 1 4 2 Hex Nut 1 4 20 2 Hex Hal Screw Ty TT 1 4 20 x 5 8 4 Pan Hd Screw Ty BT 1 4 x 1 2 6 LIST OF LOOSE PARTS IN BAG 507741 ITEM DESCRIPTION QTY R Sanding Platen 1 S Table Alignment Key 1 T Table Latch 2 U Belt Tension Stud 1 V Poly V Belt 1 W Poly ...

Page 10: ...et parts take the lower shelf and turn upside down on floor Small front flange should be pointing upward 3 Locate the two 2 corner brackets four 4 1 4 20 x 1 2 truss head bolts Iockwashers and nuts Attach the corner brackets to the front flange in holes as illustrated Attach both corner brackets o o O O O O LOWER SHELF CORNER _ BRACKETS 7 _ Locate the two 2 side panels one 1 shelf stiffener and si...

Page 11: ...e right and left side panels and fasten in the three holes as illustrated Tighten nuts with a 7 16 wrench or socket 8 Locate the two 2 covers and attach to openings in the right and left side panels as illustrated SPACER 1 4 20 x 3 4 13 RIGHT SIDE PANEL COVER 9 Locate four 4 leveling feet and eight 8 3 8 16 hex nuts Attach the leveling feet to bottom of side panels in front and rear as illustrated...

Page 12: ...n Pay attention to where the oil plug is located No spacer goes on the fourth motor stud 4 Place the shaft key into the groove on the motor shaft Align the groove in the pulley with the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor The pulley has an internal shoulder that will position the pulley the correct distance on the motor shaft 5 Place th...

Page 13: ...TUD 10 Install a flanged lock nut onto this motor stud Tighten the flanged lock nuts using a 3 8 inch wrench until almost tight NOTE Do not over tighten the flange nuts The motor should slide in the grooves to allow tensioning of the belt ii i _ MOTO MOUNT J 11 Install the wing nut on the threaded stud 12 Check that the poly V belt is on both pulleys being sure that it is centered on each pulley 1...

Page 14: ...anging belt positions always remove the belt from the largest wheel first When changing speeds from 1500 to 3000 FPM remove the belt from the band saw pulley first When going from 3000 to 1500 FPM remove the belt from the motor pulley first 1500 3000 RPM RPM f MOTOR I I l J I RECOMMENDED SPEED SETTINGS 1 3000 Feet per Minute a Basic Wood Cutting b Resawing Most effective with skip tooth hook tooth...

Page 15: ...ved and tighten securely WARNING TO AVOID ELECTROCUTION NEVER CONNECT ANYTHING BUT THE GROUND WIRE COLORED GREEN TO THE GREEN SCREW 4 Insert terminal end of WHITE wire on spade terminal marked T4 on the motor Push terminal firmly until seated 5 Insert terminal end of BLACK wire on spade terminal marked T1 on themotor Push terminal firmly until seated 6 Close motor connector box being sure that pow...

Page 16: ...10 x 1 2 plastite screws Mount hinges on either side of the door with phillips screwdriver 2 Locate the four 4 truss head bolts Iockwasher and hex nuts to attach door hinges to the side panel Tighten hex nuts with a 7 16 wrench or socket 3 Locate the magnetic catch the magnetic catch stop plate two 2 6 10 x 1 2 pan head screws and two 2 6 32 x 3 8 pan head screws Attach the magnetic catch to the d...

Page 17: ...ated 4 Then reach through the base and secure the trim cap with the two 2 screws using a phillips screwdriver Repeat procedure for other side ATTACHING THE HANDWHEEL 1 From loose parts bag find one 1 pan head screw 10 32 x 2 and one 1 hex nut Install the hand wheel Reach inside the base to the back side of the bevel mechanism and put the nut in place Hold the nut in place with a finger Install the...

Page 18: ... speed FPM 4 Setting Bevel Angle Pull the bevel lock knob and adjust the band saw to the desired angle by turning the handwheel then push in the bevel lock to secure 5 Blade Guide Adjustment The guides can be adjusted in or out for various widths of blades and locked in place by the set screws 6 Lateral Blade Guide Adjustment The guides can be adjusted sideways and locked in position by the capscr...

Page 19: ...he battery compartment To release the cover insert a small coin into one of the release slots and twist Remove the cover 1 Installing the Battery The battery is supplied with the loose parts It is a 6 volt type J alkaline battery Install the battery with the contact end down and the terminal towards the left Push the battery down and back until the top edge of the battery is caught under the ribs ...

Page 20: ...b until the correct read out appears for the blade or sanding belt you have selected Read out Indicates correct tension for L Loose no tension S Sanding Belt 125 1 8 blade 250 1 4 blade 375 3 8 blade 500 1 2 blade E Overtensioned 3 Blade Speed The digital display will read out one of two starting speeds depending on where the motor belt is positioned on the pulleys The two starting speeds are 3000...

Page 21: ...knob This is necessary to make adjustments to blade guide and back up roller bearing GUIDE 3 __ _r j 3 Loosen the two capscrews that lock the upper JJL_ _ blade guides using a 1 8 inch hex L wrench and separate them about 1 8 inch Repeat the same step for the lower blade guides BLADEGUIDECAPSCREWS BLADE GUIDE CAPSCREWS 4 Loosen the setscrew which locks the blade guide support and push the support ...

Page 22: ...DE GUIDE ASSEMBLIES This band saw comes equipped with a 1 4 inch blade This band saw can be used with blades of width from 1 8 inch to 1 2 inch The alignment steps must be followed for proper tension blade guide and bearing adjustments for each different blade Refer to the blade usage section for the recom mended blade size for best results du ring most band saw operations NOTE It is critical to t...

Page 23: ...e blade guides so they are about 1 32 inch from the deepest part of the blade teeth This deep part is called a gullet Tighten the set screw locking the blade guide support Turn the upper wheel by hand checking the position of the blade guide support NOTE Letting the blade teeth hit the blade guides while using the band saw will ruin the blade The set of the teeth and the sharpened edge of the teet...

Page 24: ...dge of cover on two latch springs along the top edge of back cover Swing cover down into position engaging the three other latch springs Push the front cover into position on the back cover Check that the lip on the front cover completely overlaps the lip on the rear cover FRONT COVER LATCH SPRING MOUNTING THE FRONT TABLE 1 Turn front table over Locate the two 2 latch springs two 2 alignment sprin...

Page 25: ...his time _ __ 1 4 20X 1 OW HEAD CAPSCREW TABLE ALIGNMENT KEY 6 Mount the table to the base as follows a Hold the front edge of the table Position the rear edge of the table so that the two flat springs slip under the two tabs on the rear table b Line up the miter gage slots in the front and rear tables c Push the front edge of the table backward and downward until the table snaps into position FRO...

Page 26: ...after the head has been moved for a bevel cut 1 Locate the 1 4 20 x 1 2 oval point setscrew and use an 1 8 inch hex L wrench to install it in the hole located at the left front of the rear table The setscrew has a lock patch that will make it hard to turn 2 Slide the upper blade guard to its top most position and tighten knob 3 Release bevel lock by pulling out bevel lock knob under left front edg...

Page 27: ...AD FOR BEVEL CUT 1 Unlock bevel lock by pulling outon knob located under the left front edge of the table 2 Turn handwheel counter clockwise to increase the tilt angle of the blade The digital display will read out the angle of the blade to the table 3 Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached IMRN BEVEL LOCK LOCK HANDWH ELECTRONIC DISPL...

Page 28: ...g Operation Recommended Blade Size Inches Cross Cutting 1 4 3 8 1 2 Ripping 112 Mitering 1 4 3 8 1 2 Beveling 1 4 3 8 1 2 Compound Cutting 1 4 3 8 1 2 Circle Cutting See Chart Below Resawing 1 2 Curve Cutting 1 8 1 4 CIRCLE CUTTING 1 Adjust the upper guides to just clear the work piece 2 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pre...

Page 29: ...ill be used to hold the sanding platen in place 3 Loosen the setscrews that hold the upper and lower backup bearings in place and push the bearings all the way back Tighten setscrews so bearings will remain _ UPPER BACKUP EARING SETSCREW 4 Slide the sanding platen into the blade slot in the table and fasten to the upper blade guide assembly where the right blade guide mounts tt may be necessary to...

Page 30: ...nd slide the support in or out to align Then tighten set screws to hold support and platen in place It may also be necessary to adjust the lower blade guide support to align the blade guide with the sanding platen SANDING BELT recommended accessories Caster Set for Cabinet 9 22254 Miter Gauge 9 29929 Hold Down Clamp for Miter Gauge 9 29928 Stop Rods for Miter Gauge 9 29924 Rip Fence 9 23402 Blades...

Page 31: ...tment should be performed 1 Remove the Guide Bar Lock Knob and the washer which is under it 2 Using a 7 16 socket or wrench tighten the nut which is under the washer to just tight 3 Then loosen the same nut 1 turn 4 Move the guide bar up and down to check for smooth movement while still holding its position when released 5 Make further adjustments to the nut as required to get the guide bar to mov...

Page 32: ...aking Blade dulls too quickly Band saw vibrates 2 Cutting too small a radius 3 Dull blade 4 Overloading motor 1 Too much tension on blade 2 Kink in blade caused by cutting too small a radius or turning the material too fast when cutting 1 Blade guides set too close to teeth 2 Gutting incorrect material 1 Too much tension on motor belt 1 Adjust belt tension see Assembly Section Installing and Align...

Page 33: ...ed switch contacts due to extended hold in periods caused by low line voltage etc Shorted capacitor Loose or broken connections Starting switch not operating Voltage too low to permit motor to reach operating speed Fuses or circuit breakers do not have sufficient capacity Motor overloaded Fuses or circuit breakers do not have sufficient capacity Starting switch not operating motor does not reach s...

Page 34: ...display defective 3 Rib on lower slide not engaging encoder i SUGGESTED CORRECTIVE ACTION Adjust battery position in compartment Install battery Clean battery contacts Replace battery Battery is 6 volt size J alkaline type Have electronics checked by qualified technician Repair service available at nearest Sears Store No action required Follow procedure for setting bevel reference point in this ma...

Page 35: ...tion SUGGESTED CORRECTIVE ACTION Select FPM function Have electronics checked by qualified technician Repair service available at nearest Sears store Normal Select _ function change when blade tension is changed selected Encoder or digital display defective Have electronics checked by qualified technician Repair service available at nearest Sears store Display shows 1 in tension function E I Encod...

Page 36: ...PARTS LIST FOR CRAFTSMAN 12 INCH ELECTRONIC BAND SAW MODEL 113 247410 36 ...

Page 37: ...te No 6 x 3 8 _rNut Push 5 6 Key Part No No 33 816352 34 815865 2 35 816362 36 816356 37 816365 38 STD502502 39 808819 1 40 STD315485 41 814083 1 42 816379 43 60334 44 69059 45 STD580103 46 816387 47 STD315238 48 816363 49 816349 50 816358 51 816377 52 STD551037 53 816353 54 816361 55 109093 56 816388 57 813786 2 Description Trunnion Screw Hex Wash Hd 1 4 20 x 5 8 Slide Assembly Lower Includes Key...

Page 38: ...PARTS LIST FOR CRAFTSMAN 12 INCH ELECTRONIC BAND SAW MOD EL 113 247410 32 3O 29 3 L i _ 38 5 6 t J 12 14 lO _ 17 _7 r _ 38 25 J I i 1 REAR VIEW OF ELECTRONIC CONTROL PANEL ...

Page 39: ...4 20 Screw Pan Cross Type BT 1 4 x 1 2 Cap Flag Terminal Screw Pan Hd Plastite No 8 x t 2 Cap Trim L H Key Part No No Description 24 815881 25 507749 26 _808380 2 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 m 1816372 1816436 816448 816888 169123 12 815868 816333 2 STD522505 62204 STD375006 STD551210 Cap Trim R H Trim Ledge w Label Screw Pan Hd Plastite No 8 x 3 8 Plate Cover Cord Swit...

Page 40: ...PARTS LIST FOR CRAFTSMAN 12 1NCH ELECTRONIC BAND SAW MODEL 113 247410 26 I0 22 21 19 18 17 13 42 i0 31 30 32 39 35 I 41 33 ...

Page 41: ...l Lock Mount Bevel Lock Spacer 1 2 x 59 Rivet 1 4 x 1 1 8 Screw Pan Hd Plastite No 8 x 2 Screw Pan Hd 10 32 x 2 Key Pad No No Description 25 STD541110 26 1816504 27 816354 1 28 816422 29 STD580103 30 816407 31 STD503105 32 816439 2 33 1816612 34 60453 35 36 37 38 39 40 41 42 43 44 45 46 816390 816815 STD541631 816817 816354 816445 STD551012 815992 1 STD551125 STD502505 816405 808380 2 Nut Hex 10 3...

Page 42: ... Truss Hd 1 4 20 x 1 2 Skirt 23 Shelf Lower 23 Panel Side R H Cover Nut Hex 1 4 20 Lockwasher Ext 1 4 Spacer Nut Hex Jam 3 8 16 Foot Leveling Bracket Corner Stiffener Shelf Standard Hardware Item may be Purchased Locally Key Part No No Description i i 13 817150 14 815882 15 815934 16 8t6274 1 17 815933 18 1816274 19 STD600603 507530 507656 Panel Side L H Door Cabinet Hinge Door Screw Pan Hd Plasti...

Page 43: ...NOTES im ...

Page 44: ...mperofyour 12 Inch Electronic Band Sawwill b_ found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIRPARTS ALWAYS GIVE THEFOLLOWING INFORMATION PARTNUMBER MODEL NUMBER 113 247410 PARTDESCRIPTION NAME OF ITEM 12 Inch Electronic Band Saw All parts listed may b_ ordered from any S_ars Sen ice Center and most S_ars stor_s If the parts you need are not stocked local...

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