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Summary of Contents for 113.242700

Page 1: ...e found at the right hand side of the base You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully CRAFTSMAN 9 INCH MOTORIZED TABLE SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 62789 Printed in U S A ...

Page 2: ...thing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Also use face or du...

Page 3: ...t contact the rear of the revolving blade can be D E F thrown back at the operator at excessive speed This can usually be avoided by keeping the guard and spreader in place for all THRU SAWlNG operations sawing entirely thru the work AND by removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off Use extra caution when the guard assembly is removed for ...

Page 4: ...WHEN REQUIRED 5 KNOW HOW TO AVOID KICKBACKS 6 DO NOT PERFORM OPERATIONS FREEHAND 7 NEVER REACH AROUND OR OVER SAW BLADE 19 WARNING DO NOT ALLOW FAMI LIARITY GAINED FROM FREQUENT USE OF YOUR SAW TO BECOME COMMONPLACE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY 20 NOTE Do not overtighten arbor nut Use the arbor nut wrench to just snug it WEAR YOUR The ...

Page 5: ...3 PRONG _ _ _ _ CONNECTED I C A PLUG _ _ I _ I KNOWN GROLIND _ __1 I I I _ _ _ RECEPT _ CLE NOTE The adapter illustrated is for use only if you already have a properly grounded 2 prong receptacle The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to determine the minimum wire size A W G extension ...

Page 6: ...nstalled correctly C D J H G WARNING FOR YOUR OWN SAFETY NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS Key No LIST OF LOOSE PARTS Part Name Qty A Miter Gauge 1 B Rip Fence 1 C Blade Guard and Spreader 1 D Handwheel 2 E Rip Fence Guide Bar Rear 1 F Rip Fence Guide Bar Rod 1 G Rip Fence Guide B...

Page 7: ...ole5 16 in 8 Hex Nut 1 4 20 approx dia of hole 1 4 in 16 Flat Washer dia of hole 11 32 8 Flat Washer dia of hole 17 64 2 TrussHeadScrew 1 4 20 x 1 in long top of screwisrounded 16 Corner Stiffener Bracket 4 Corner Support Bracket 4 ASSEMBLY Before mounting the saw on legs a stand or a bench the Table Insert and Blade Squareness and Blade Elevation must be checked at this time INSTALLING ELEVATION ...

Page 8: ...SQUARE IS NOT TOUCHING TIP OF TOOTH With the blade up as high as it will go measure the distance from the top of the table to top of the highest saw tooth If it is more than two 2 inches adjust it at this time Refer to BLADE ELEVATION adjustments on page 26 ATTACHING AND ASSEMBLING TABLE EXTENSIONS If you received two Table Extensions with your saw furnished with Model No 113 242720 assemble and a...

Page 9: ...nd drop it in place engaging the screws in the slots Make sure the spacers are between the rail and the table 4 End of front guide bar must be 5 13 16 in from side of saw table This is important so that rip fence Indicator can be aligned 5 With the blade of your combination square set to 1 4 in use it as a gauge and attach the rail so that the edge of the rail is 1 4 in ABOVE the edge of the table...

Page 10: ...HOLES MARKED X STIFFENER IN HEX NUTS _ _ __ LEVELING FOOT MOUNTING SAW 1 From the loose parts find the four 1 4 20 x 5 8 in Truss Head Screws 17 64 x 5 8 x 1 16 Flat Washers 1 4 in Lockwashers and 1 4 20 Hex Nuts 2 Position legs as shown and line up holes in stiffeners with holes in saw base NOTE At front of saw you will see four sets of holes Insert bolts through holes closest to front of saw the...

Page 11: ...is even with table surface check with GUIDE BAR tighten nuts C Recheck INNER edge of extension to make sure it has not moved readjust if necessary 4 Replace three screws in rear of table extension on right side 5 Hold rod with one hand and with a 1 2 in wrench or pliers start screwing on ONE of the nuts only A TURN OR TWO screw on other nut the same way Using TWO 1 2 in wrenches or pliers tighten ...

Page 12: ...dle D Alternately tighten the screws Place fence on saw but DO NOT LOCK IT Move the REAR END of the fence slightly to the right or left when you release it the fence should spring back to its original position If it does not the spring pressure must be INCREASED 1 Loosen the screws 2 Move Spring slightly toward front of fence If the fence does not slide easily along the bars the pressure of the sp...

Page 13: ...move the guide bar INSTALLING BLADE GUARD 1 From among the loose parts find the hardware as shown LOCK KNOB SQUARE NUT _ _j_ SPREADER SUPPORT _ _ _ SPREADERBRACKET SOCKET HEAD SPREADERCLAMP SETSCREW 7 8 IN LONG W N S SCREW 17 64 IN HOLE HEX NUT _ 2 MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE 3 Position SPREADER SUPPORT on rod until it is even with the end of the rod LOCKWASHER ...

Page 14: ...ece 6 x 6 in of ordinary NEWSPAPER making three thicknesses The folded paper will be used as a spacing gauge 9 Install the SPREADER CLAMP Place spreader between spreader clamp and bracket Move forward until all three are in line TIGHTEN WIN SCREWS 10 Lift up both ANTIKICKBACK PAWLS insert one of the setscrew wrenches or a pencil in the notches to hold the pawls out of the way 1 Lay a piece of stra...

Page 15: ...he motor switch on and off rapidly as this may cause the sawblade to loosen In the event this should ever occur allow the sawblade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON C TO turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come to a complete stop D TO lock switch in OFF position hold switch...

Page 16: ...fence This will prevent thin material from sliding under the rip fence WOOD FACING ROUND HEAD 10 WOOD SCREWS __ARY FACI NG BLADEGUARD must always be in place and working properly for all thru sawing cuts That is all cuts whereby the blade cuts completely through the workpiece To remove the guard for special operations loosen the wingscrews and move spreader away from saw and lift upwards DO NOT DI...

Page 17: ...to the blade 2 Always lock the miter gauge securely when in use 3 Remove rip fence from table 4 Make sure blade guard is installed for all THRU SAWING operations when sawblade cuts entirely thru the thickness of the workpiece Replace guard IMMEDIATELY after completion of dadoing molding or rabbeting cuts 5 Have blade extend approximately 1 8 in above top of workpiece Additional blade exposure woul...

Page 18: ...uge provide accuracy for average woodworking In some cases where extreme accuracy s required when making angle cuts for example make a trial cut and then recheck it with an accurate square or protractor If necessary the miter gauge head can be swiveled slightly to compensate for any inacurracy NOTE The space between the miter gauge bar and the groove in the table is held to a minimum during manufa...

Page 19: ...adequately supported Use the Hold Down Clamp Optional Accessory on the miter gauge for greater accuracy STOP RODS 1 NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK 2 When making repetitive cuts shorter than 6 in clamp a block of wood 2 in long to the table to act asa length stop Do not clamp directly to the bottom edge...

Page 20: ... ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2 3 and 4 1 Never make these cuts FREEHAND without using the rip fence or auxiliary devices when required because the blade could bind in the cut and cause a KICKBACK 2 Always lock the ip fence securely when in use 3 Remove miter gauge from table 4 Make sure blade guard is installed for all thru sawing...

Page 21: ...of the blade ONLY This will provide more space between the fence and the sawblade for use of a push stick If the fence is mounted to the left the sawblade guard may interfere with proper use of a push stick ALWAYS SUPPORT LONG WORKPIECES When WIDTH OF RIP is 6 in and WIDER use your RIGHT hand to feed the workpiece until it is clear of the table Use LEFT hand ONLY to guide the workpiece do not FEED...

Page 22: ...SILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences Do not clamp d0rectly to the bottom edge of the table because the swivel of the clamps will not grip properly Place a small block of wood between the bottom edge of the table and the C clamps WARNING FOR YOUR OWN SAFETY 1 DO NOT BACK UP REVERSE FEEDING WHILE RESAWlNG BECAUSE THIS COULD CAUSE A KICKBACK SMALL BLOCK OF WOOD 2 ...

Page 23: ...icks etc as required MOLDING CUTTING Instructions for operating the Molding Head are contained in a booklet f urnished with the Molding Head USING FEATHE RBOARDS Add 8 inch high flat facing board to the fence the full length of the fence Use featherboards for all non thru sawing operations when sawblade guard must be removed Featherboards are used to keep the work in contact with the fence and tab...

Page 24: ...wn as HEELING To check for parallelism WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET 1 Raise blade all the way up raise blade guard 2 Mark an X on one of the teeth which is SET bent to the LEFT 3 Place the head of a combination square in the GROOVE adjust blade of square so that it just touches the tip of the MARKED tooth 4 Move square to REAR rotate blade to...

Page 25: ...LIMIT STOP must be ADJUSTED CAUTION Cover blade with piece of cardboard to protect your hand 1 Using a small size screwdriver reach UNDERNEATH saw and loosen BOTH setscrews in 90 STOP COLLAR NOTE If you can t reach the setscrews turn the TILT HANDWHEE L slightly 2 ROTATE the STOP COLLAR moving it away from pivot nut 3 TILT blade RIGHT or LEFT checking with your square until blade is square to tabl...

Page 26: ...inches above the table If the blade extends more than 2 inches the motor could interfere with the underside of the table causing misalignment With the blade extending two 2 inches above the table the STOP COLLAR and SPACER must be against the ELEVATION SCREW PIVOT NUT If the blade extends more than two inches loosen two screws in STOP COLLAR and readjust it SPACER ELEVATION SCREW PIVOT NUT SCREW T...

Page 27: ...al lubrication The following parts should be oiled occasionally with SAE No 20 or No 30 engine oil 1 Tilt screw threads and pivot nut First Clean with Craftsman Gum Pitch Remover 2 Elevation screw threads and pivot nut First Clean with Craftsman Gum Pitch Remover ELEVATION SCREW I ELEVAT ON SCREW PIVOT NUT 3 Cradle bearing points 4 Bearing points in guard assembly miter gauge and rip fence TILT SC...

Page 28: ...s are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation NOTE The starting relay is a GRAVITY SENSITIVE TYPE NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR TROUBLE PROBABLE CAUSE REMEDY Excessive noise 1 Motor 1 Motor fails to develop full pow...

Page 29: ...Voltage too low to permit motor to reach operating speed 3 Fuses or circuit breakers do not have sufficient capacity 1 Motor overloaded 2 Fuses or circuit breakers do not have sufficient capacity 3 Starting relay not operating motor does not reach normal speed REMEDY 1 Request voltage check from the power company 2 Have motor repaired or replaced 3 Have relay replaced 1 Feed work slower into blade...

Page 30: ...PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED SAW MODEL NO 113 242700 113 242720 w O 29 29 28 G_ 27 28 27 3O 31 32 33 22 21 20 17 18 l Figure 1 ...

Page 31: ...et Screw Set Hex Cup 1 4 20 x 7 8 Washer 17 64 x 9 16 x 1 16 Nut Hex 1 4 20 Screw Hex Hd 5 16 18 x 1 Bar Fence Rear Nut Self Threading Key No 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 D Part No 62770 STD 551031 STD 551231 STD 541231 62710 62709 STD 523115 Description Rod Separation Includes Key No 18 Washer 21 64 x 5 8 x 1 16 Lockwasher External Tooth 5 16 Nut Hex 5 16 18 Tape Fence Bar Assembl...

Page 32: ...IST FOR CRAFTSMAN 9 INCH MOTORIZED SAW MODEL NO 113 242700 113 242720 3 5 23 J L 48 20 17 16 14 I 30 29 26 33 34 _42 40_ 38 _ 37 36 _ _ 35 6 7 11 12 lO If this part is removed discard and replace with a new push nut Figure 2 13 ...

Page 33: ...00603 34 62196 35 60256 36 37818 37 62442 38 STD 600805 39 STD 551208 40 STD541008 41 60314 42 62204 43 STD 610805 44 62687 45 62688 46 62685 47 62684 48 62437 49 STD 600803 50 62686 51 62625 52 62435 53 62623 54 60052 55 9404392 56 62436 57 STD 5111O5 58 60354 59 STD541025 60 STD 551225 61 60436 Description Base Saw Screw Type T Pan No 6 32 x 3 8 Cord w Plug Key Relief Strain Switch Locking Screw...

Page 34: ...10 16 STD 611005 17 62532 Fence Assembly Rip Plug Button Knob Includes Key No 1 Washer 21 64 x 1 2 x 1 32 Indicator Fence Screw Pan Hd Type T 4 40 x 1 4 Head Fence Includes Key Screw Sems 3 8 16 x 1 2 Channel Fence Screw Pan Hd Type T 8 32 x 1 2 Spring Fence Lock Lock Rear Fence Roller Rear Fence Rod Fence Lock Spring Head Alignment Includes Key No 17 Lockwasher External Tooth No 10 Screw Type A H...

Page 35: ...600803 6 STD 551208 7 62042 8 62252 9 62225 10 STD541231 11 62383 12 60288 Miter Gauge Assembly Plug Button Knob Includes Key No 1 Washer 21 64 x 1 x 1 16 Gauge Miter Screw Pan Head Type T 8 32 x 5 16 Lockwasher External No 8 Indicator Rod Asm Miter Gauge Includes Key No 9 10 11 Stud Clamp Nut Hex Jam 5 16 18 Stud Pivot Screw Locking Set 1 4 20 x 3 8 Standard Hardware Item May be Purchased Locally...

Page 36: ...No m 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 62637 62415 60297 62390 STD 541425 62599 STD 512515 62522 62638 62519 62520 62412 STD 551012 62410 62650 Description Guard Assembly Guard Nut Push Pin Guard Nut Lock 1 4 20 Link Guard Screw Pan Hd 1 4 20 x 1 1 2 Spacer Link Spreader Spring Pawl Spacer Pawl Pawl Washer 17 64 x 1 2 x 1 32 Pin Bumper Snap In Standard Hardware Item May be Purchased Locally...

Page 37: ...art No 60314 62552 62554 STD 551225 STD 541025 62553 STD 541250 803835 62767 Description Screw Serrated Truss Hd 1 4 20 x 5 8 Leg Stiffener Side Lockwasher Ext 1 4 Nut Hex 1 4 20 Stiffener End Nut Hex 1 2 13 Foot Leveling tBag of Loose Parts not illustrated Standard Hardware Items May be Purchased Locally t Bag contains all Loose Parts for Legs 37 ...

Page 38: ...n tExtension Assembly Complete Screw Serrated Truss Hd 1 4 20 x 1 Extension Bracket Corner Support No 2 Nut Hex 1 4 20 Lockwasher Ext 1 4 Bracket Corner Stiffener Screw Hex Hd 5 16 18 x 1 1 4 Washer 11 32 x 11 16 x 1 16 Lockwasher Ext 5 16 Nut Hex 5 16 18 Washer 17 64 x 3 4 x 1 16 tBag of Loose Parts not illustrated Standard Hardware Item May be Purchased Locally Bag contains all Loose Parts for E...

Page 39: ...NOTES 39 ...

Page 40: ...ber of your 9 inch motorized table saw will be found on a plate attached to your saw at the right hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER MODEL NUMBER 113 242700 113 242720 PART DESCRIPTION NAME OF ITEM 9 INCH MOTORIZED TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are n...

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