background image

Summary of Contents for 113.234600

Page 1: ...al numbers may be found on the motor cover You should record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY _ _ _AIRS CRRFT IVl RN 10 1NCH COMPOUND MITER SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5404 Printed in Taiwan ...

Page 2: ...efore moving the saw lock the miter bevel and power head positions Unplug the power cord To avoid back injury get help whenever you need to lift the miter saw more than 10 inches NEVER carry the saw by the cord or power head handle Damage to insulation could cause an electric shock Damage to wire connections could cause a fire AVOID DANGEROUS ENVIRONMENT Use the miter saw in a dry indoor place pro...

Page 3: ...l clamps and locks are tight and no parts have excessive play KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Floor must not be slippery To avoid burns or other fire damage never use the miter saw near flammable liquids vapors or gases Plan ahead to protect your eyes hands face ears KNOW YOUR MITER SAW Read and understand the owner s manual and labels affixed to the tool Learn it...

Page 4: ... material such as dowel rods or tubing They have a tendency to roll while being cut causing the blade to bite To avoid this always use a fixture designed to properly hold your work piece WARNING If planning to cut aluminum or other non ferrous metals Under adverse conditions the blade can grab and throw the workpiece suddenly and unexpectedly To avoid injury follow all appli cable safety instructi...

Page 5: ... and edges LEDGE END Oo _ ILl 0 electrical connections POWER SUPPLY Motor Specifications The AC motor used in this saw is a universal nonrevers ible type having the following specifications H R 3 Voltage 120 Amperes 15 Hertz Cycles 60 Phase Single RPM 5200 Rotation of Shaft Clockwise Brake Automatic WARNING To avoid electrical hazards fire haz ards or damage to the tool use proper circuit protecti...

Page 6: ... loads however the voltage at motor terminals must equai the voltage specified on nameplate 5 Most motor troubles may be traced to loose or incor rect connections overload low voltage such as small size wire in the supply circuit or to overly ong supply circuit wRre Always check the connections the load and the supply crcud whenever motor doesnt work well Check wre sizes and length _ th the W re S...

Page 7: ...aw in until the missing or damaged part is correctly replaced To avoid electric shock use only identical replacement parts when servic ing doub e nsu ated tools tools needed Tools required for assembly and alignment of Miter Saw Medium Screwdriver 2 Phillips Screwdriver Combination Square _ Box End Open End Wrench or Socket 2 1_6 Box End Open End Wrenches or Adjustable Wrenches or Socket Wrenches ...

Page 8: ...a desired miter angle Index points have been provided at0 22 5 R L and 45 RiL 5 Bevel Lock Handle The bevel lock handle locks the miter saw at a desired bevel angle 6 Lower Blade Guard The blade guard helps protect your hands from the blade in the raised position To avoid binding on the workpiece it retracts as the blade is lowered 7 Miter Saw Handle The saw handle contains the trigger switch with...

Page 9: ...REW LINK PIVOT BLADE GUARD MOUNTING is raised This link helps prevent guard hangups and LINK PLATE binding while you are cutting __ _ PIVOT J _ _ JJ LOWER CASTING _ J BLADE GUARD Assembly and Alignment Step One Blade Square to Table NOTE The miter saw was assembled aligned and inspected before shipment Alignment should be checked and any adjustments made to insure accurate cuts 1 Check miter lock ...

Page 10: ...eed to next step If blade is not square to the fence follow the alignment procedure a Loosen miter lock handle a half turn The latch handle should still be secured with blade in low ered position NOTE Take the saw off its stand bench or plywood base if readjustment is necessary CAUTION To keep from losing control of the unit steady the base with one hand while loosening the two bolts with the othe...

Page 11: ...aintaining Maximum Cutting Capacity WARNING To avoid injury from unexpected start ing or electrical shock do not plug the power cord J into a source of power during unpacking and assembly This cord must remain unplugged whenever you are working on the saw Unplug the saw before any adjustment is attempted This tool is factory set to provide maximum cutting capacity for the 0 saw blade provided When...

Page 12: ... in the rear fence position before loosening the fence lock handles You might dam age the fence alignment arm On Off Trigger Switch To prevent the trigger from being accidentally engaged a lock off button is provided To start the tool press in the lock off button and squeeze the trigger Release the trigger to stop the miter saw REAR FENCE POSITION Removing or Installing the Blade WARNING To avoid ...

Page 13: ...ith the base or turn table structure tf blade contacts turn table refer to assembly and align ment step two for adjustment If btade bottoms out on turn table structure refer to assembly and alignment depth stop section for adjustment MOUNTING THE SAW WARNING movement To avoid injury from unexpected saw a Before moving the saw lock the miter bevel and power head positions Unplug electric cord b To ...

Page 14: ...mended mounting hardware not included 4 6 18 x 3 hex head bolts 4W_ flat washers 4 _ lock washers 4 _ hex nuts NOTE Attach the mounting board to the leg set first __6 _ 147 t 4q 51_ I jA Then mount the mite_ saw to the mounting board using the recommended hardware inot included drill _ dia holes HOLES FOR MTG BOARD 12 _1f TO LEG SET I FRONT 4 4 _15 r 24 Recommended hardware not included Mounting b...

Page 15: ...o o o o 14 Attach mounting board to holes indicated FRONT SIDE CATALOG NO 9 22244 LEG SET o o J _ _o rn O 15 ...

Page 16: ... USE ONLY RECOMMENDEDACCESSORIES See page 23 Consult this Owner s manual for recom mended accessories Follow the instructions that come with the accessories The use of improper ac cessories may cause risk of injury to persons Choose the right 10 inch diameter blade for the ma terial and the type of cutting you plan to do Make sure the blade is sharp undamaged and prop erly aligned With the saw unp...

Page 17: ...en it s practical Use extra caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top NEVER use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic miter saw table or to help feed support or pull the w...

Page 18: ... Wait for all moving parts to stop Make workshop child proof Lock the shop Disconnect master switches Remove the yellow switch key Store it away from children and others not qualified to use the tool WARNING For your convenient use your saw has a blade brake The brake is not a safety device Never rely on it to replace proper use or the guard on your saw If the blade does not stop within 6 seconds ...

Page 19: ...e Move withthehandte tothemiter angle tomake thecut NOTE Remember to loosenthefencelockhandles beforechanging themiteranglewiththefenceinthe rearposition Bevel Cut When a bevel cut is required tilt the blade to desired bevel angle Stand to the left side of the handle to make the cut O o _ c_ mC 19 ...

Page 20: ...g the miter angle Cutting Bowed Material Before cutting a workpiece check to make sure it is not bowed If it is bowed the workpiece must be positioned and cut as illustrated Do not position work piece incorrectly or try to cut the workpiece without the support of the fence This will cause pinching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the b...

Page 21: ... and work table during the cutting operation _ WORKPIECE SUPPORT Auxiliary Fence Certain types of molding need a fence face extension due to the size and position of the workpiece Holes are provided in the fence to attach an auxiliary fence made of straight wood typically 1_ inch thick by 3 inches high by 20 inches long The auxiliary fence is used with the saw in the 0 bevel position If a bevel cu...

Page 22: ...ence with the face of the filler blocks pointing downwards the molding must be placed on the table right side up This is the same position as it would be when nailed between the ceiling and wall Make 2 filler blocks 10 inches long Fasten blocks se curely to fence For block face pointing downward you may need to drill new fastener holes in the fence FENCE FILLER BLOCK FACE POINTING UPWARD MOLDING T...

Page 23: ...table and base This could cause difficulty in the move ment of the work table when setting up a miter cut Frequently blow out or vacuum up the sawdust WARNING If blowing sawdust wear proper eye protection to keep debris from blowing into eyes Recommended Accessories WARNING To avoid injury from unsafe acces sories use only accessories shown on the recom mended accessories list in this manual Prohi...

Page 24: ... GUIDE GENERAL PROBABLE CAUSE 1 Misatignment 2 Damaged depth stop 1 Misalignment 1 Fence in rear position and clamp tight 2 Sawdust under table 1 Loose pivot points 1 Pivot misadjustment 2 Part failure 3 Pivot spring not replaced properly after service SUGGESTED CORRECTIVE ACTION See Assembly and Alignment page 10 Get authorized Sears Service See Assembty and Alignment page 10 Loosen fence clamps ...

Page 25: ...BRUSH WHITE BLACK II II TRIGGER SWITCH SHORT BLUE LONG BRAKE BRUSH CIRCUIT DIAGRAM NOTES 25 ...

Page 26: ...PARTS LIST FOR CRAFTSMAN 10 COMPOUND MITER SAW MODEL NO 113 234600 1 2o _ 19 _ _ 23 _ 26 ...

Page 27: ...cator Miter Spring Index Plate Clamp Arm Miter Key Part No No 13 816669 14 STD523108 15 STD551131 16 STD55 031 17 809727 18 816863 1 19 STD551137 20 141594 44 21 22 STD851004 23 817182 Description Handle Miter I L Bolt Hex HD 5 16 18 x 7 8 _ Lockwasher 5 16 _ _ Washer 11 32 x 11 16 x 1 16 Screw Flat HD Type T 8 32 x 5 8 Clamp Bolt Lockwasher 3 8 _ ScrewSoc HD Cap 3 8 16 x 1 1 2 Pivot Asm see Fig 3...

Page 28: ...M4 x 07 20 Switch Screw Pan Hd TY AB M4 x 0 7 15 Handle L H Nut Hex M4 x 07 Screw Pan Hd M5 x 08 20 Button Switch Key Pa_ No No 16 816743 17 816725 18 816668 19 816698 2O STD841015 21 816689 1 22 60047 23 816723 24 STD551110 25 818043 26 821121 SP5404 Description Screw Pan HD M4 x 0 7 15 Clamp Cord Cushion Screw Set Slotted M10 x 1 5 Nut Hex M10 x 1 5 _ Motor Arm Asm Includes Keys 1 2 34 5 16 17 _...

Page 29: ...pring Torsion Screw Pan HD 6 32 x 1 4 Indicator Bevel Pivot Support Bolt Bevel Washer 10 x 19x 1 8 Key No 9 10 11 12 13 14 15 16 Part No STD551137 141594 44 60047 816721 816666 816723 816863 2 818071 Description Lockwasher 3 8 Screw Soc HD Cap 3 8 16 x 1 1 2 Washer 630x 1 x 1 32 Bolt Pivot Bolt Stop Nut Lock M16 Clamp Bolt Pivot Standard Hardware Item May Be Purchased Locally 1 See Mechanical Asse...

Page 30: ...repair parts PARTS LIST FOR CRAFTSMAN 10 COMPOUND MITER SAW MODEL NO 113 234600 16 15 13 18 21 2O 19 1 12 1 7 11 3 3O ...

Page 31: ...crew Shoulder 10 32 x 7 8 Sleeve Rubber Clamp Bag Standard Hardware Item May Be Purchased Locally See following Mechanical Assembly Caution t Stock Item May Be Secured Through The Hardware Department Of Most Sears Retail Or Catalog Order Houses I_ WARNING These Items Are Important To The Safety Of This Tool Do Not Substitute Common Parts I CAUTION Mechanical assembly to qualified service technicia...

Page 32: ...arbide is a very hard but brittle material Care should be taken while mounting using and storing carbide blades to prevent accidental damage Slight shocks such as striking tip during handling can seriously damage the blade Foreign objects in the workpiece such as wire or nails can also cause tips to crack or break off Never use blade on saw machine that will exceed maximum recoimnended blade R RM ...

Page 33: ...r 10 inch Compound Miter Saw will be found on a plate attachment to your saw at the side of the Miter Saw arm WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODEL NUMBER 113 234600 NAME OF ITEM rr 0 COMPOUND MITERSAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your ord...

Reviews: