
2
2
TROUBLESHOOTING
Problem Possible
Reason Elimination
Surface of workpiece too
Tool blunt
Resharpen tool
rough
Tool springs
Clamp tool with less overhang
Feed too high
Reduce feed
Radius at the tool tip too small
Increase radius
Workpiece becomes coned Centers are not aligned (tailstock has
offset)
Adjust tailstock to the center
Top slide not aligned well (cutting with
the top slide)
Align top slide well
Lathe is chattering
Feed too high
Reduce feed
Slack in main bearing
Adjust the main bearing
Center runs hot
Workpiece has expanded
Loosen tailstock center
Tool has a short edge
Cutting speed too high
Reduce cutting speed
life
Crossfeed too high
Lower crossfeed(finishing allowance
should not exceed 0.5mm)
Insufficient
cooling
More
coolant
Flank wear too high
Clearance angle too small
Increase clearance angle
Tool tip not adjusted to center high
Correct height adjustment of the tool
Cutting edge breaks off
Wedge angle too small (heat build-up)
Increase wedge angle
Grinding crack due to wrong cooling
Cool uniformly
Excessive slack in the spindle bearing
Adjust the slack in the spindle bearing
Arrangement
(vibrations)
arrangement
Cut thread is wrong
Tool is clamped incorrectly or has
Adjust too to the center
been started grinding the wrong way
Grind angle correctly
Wrong pitch
Adjust the right pitch
Wrong diameter
Turn the workpiece to the correct
diameter
Spindle does not activate
Emergency stop switch activated
Unlock emergency stop switch
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