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28

ASSEMBLY

Mounting the Motor Assembly

You will need to mount the motor to the back of saw. To do so, first loosen the 2
hex head screws that lock the pins in the mounting brace. At this point, insert the
2 pins on the motor assembly into the holes on the mounting brace. Push it in as
far as it will go. At this point, DO NOT tighten the screws.

See Figure 16

Figure 16

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Summary of Contents for CT146

Page 1: ...CT146 10 TABLE SAW ...

Page 2: ...nt Back Rails PAGE 22 Installing the Rip Fence PAGE 23 Aligning the Throat Plate PAGE 24 Installing the Spacer Bar PAGE 25 Installing the Blade Guard Assembly PAGE 26 Aligning the Blade Guard Assembly the Blade PAGE 27 Mounting the Motor Assembly PAGE 28 Installing the Belt Guard PAGE 29 Installing the Belt PAGE 30 Installing the Switch Assembly PAGE 31 Securing the Electrical Cords PAGE 32 Instal...

Page 3: ...e DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool is in operation NEVER make crosscuts with the rip fence in place NEVER attempt to cut material that is warped or twisted NEVER attempt a procedure if it doe...

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Page 7: ...t possible electrical hazards have a qualified electrician ensure that the line is properly wired This machine is pre wired to be use with a 120 volt power supply and ensure the cord is plugged into a grounded power outlet ...

Page 8: ...nd re install the wire connector Wrap each wire with new UL approved electrical tape 2 layers is sufficient Recheck your wiring diagrams and reinstall the junction box cover using the Phillips screw At this point cut off the 110V power cord plug and replace it with a 3 prong 220 V 15AMP UL approved plug Connect the power cord white and black leads respectively to the hot plug blade terminals Conne...

Page 9: ...nd safety techniques you should receive years of excellent service from this well built table saw FEATURES Motor 1 5HP 120 240V 60Hz 13 6 5 Amps Blade Diameter 10 Blade Arbor 5 8 Cutting Depth at 0 3 3 8 Cutting Depth at 45 2 No Load Speed 3 450 RPM Large Blade Raising and Tilting Wheels Precision Ground Cast Iron Table Precision Ground Cast Iron Extension Tables Precision Aluminum Rip Fence with ...

Page 10: ...10 LOOSE PARTS OF MACHINE ...

Page 11: ...11 LOOSE PARTS OF MACHINE ...

Page 12: ...at of paste wax to the table and table extensions Do not discard your packaging until you have carefully inspected your table saw identified all loose parts and have properly operated the tool WARNING DO NOT lift this saw without the help of another person Hold the saw with a firm grip and close to your body to ensure that you or the saw does not slip while being handled Be as careful as possible ...

Page 13: ...langed 5 16 18 15 Carriage Bolts 5 15 18 x 5 8 8 Hex Nuts 3 8 16 Place the front brace inside the first leg piece align the holes on the leg piece with the front brace At this time insert two carriage bolts and hand tighten only using the flanged hex nuts See Figure 1 Figure 1 ...

Page 14: ...eg stand Use two of the carriage bolts and hand tighten using the flanged hex nuts Repeat the same step for the opposite side of the of the saw minus the miter gauge hook See Figure 1 Now thread one hex nut 3 8 16 on the screw of the leveling foot and adjust it until it stops Slip a foot brace onto the leveling foot before you place the leveling foot in the hole of the bottom of the leg Secure wit...

Page 15: ...ce Using a sheet of cardboard under the saw is recommended Place the assembled leg stand on the table saw base Align the holes with the holes of the legs The Craftex logo denotes the front of the saw and this must be used as the front face See Figure 3 WARNING DO NOT lift this saw without the help of another person Hold the saw with a firm grip and close to your body to ensure that you or the saw ...

Page 16: ...ble and screw into the table top At this time do not tighten The holes in the table top are threaded Repeat the above step for the other side of the extension table Once this is done stand the saw upright onto its legs DO NOT lift this saw without help the saw is a heavy machine and precaution must be taken See Figure 4 Line the front edge of the table top with the front edge of the table extensio...

Page 17: ...loose parts 1 Bevel Hand Wheel 1 Pan Head Screw 1 4 20 x 5 8 with washer Place the bevel hand wheel onto the bevel shaft Ensure that the fit is proper and slide it all the way Use the pan head screw and tighten the screw in the middle of the bevel hand wheel See Figure 5 Figure 5 ...

Page 18: ...st remove the blade height lock knob by turning it counterclockwise Then slide the height adjusting hand wheel onto the rod and against the lock tube Last secure the height adjustment hand wheel by reinstalling the blade height lock knob See Figure 6 Figure 6 ...

Page 19: ...on tables Take the flanged hex nut 5 16 18 loosely allowing the square bolt head to protrude just a little Now slide the front rail slot just over each of the square head bolts and at this point only finger tighten Align the front rail with the 7 1 8 mark on the right side of the rip scale with the right edge of the cast iron table top See Figure 7 ...

Page 20: ... into the holes on the back of the saw table and extension tables Take the flanged hex nut 5 16 18 loosely allowing the square bolt head to protrude just a little Now slide the back rail slot just over each of the square head bolts and at this point only finger tighten See Figure 8 Figure 8 ...

Page 21: ...cont Take a framing square and place it on either side of the blade Move the back rail right or left until you see the indicator mark is aligned with the framing square This will give you an accurate set up Finger tighten the nuts See Figure 9 Figure 9 ...

Page 22: ...s is attained The back rail should also be adjusted in a similar manner to achieve accuracy When the fence is tight to the saw blade and the left cursor is at 0 the rear fence should be squared with the front fence At this point lock the fence down by pushing down on the fence lock lever See Figure 10 Now you can tighten firmly all loose nuts supporting the front and rear fence rails including the...

Page 23: ...of the fence on the front rail Lower the back end of the fence onto the back rail It should sit smooth and should glide smoothly Lock the fence by pushing down on the locking handle and this should automatically align the fence See Figure 11 Figure 11 ...

Page 24: ...eel in a counterclockwise direction Loosen the screws in the throat plate Using a 3 32 hex key adjust the 4 set screws as show in Figure 12 Now re tighten the screws being careful not to over tighten The plate should sit firmly and nothing should get caught or nip of the edge of the plate when passing a work piece over along it Align the Throat Plate to the Saw Table Figure 12 NOTE The throat plat...

Page 25: ...upport plate into the slots in the end of the back and front rails Now move the spacer bar within 4 from the end of the rear rail and parallel to the side of the saw table If there is a gap between the large diameter of the spacer bar and the inside of the rear rail fill the gap with the appropriate number of shims The shims should be placed on the spacer bar before the support plate Once the corr...

Page 26: ...n a counterclockwise direction Attach the separator to the separator support and align the edges Now secure using the flanged nuts 1 4 20 and hex head screws 1 4 20 x 5 8 Tighten with a wrench Now slide the separator on the separator rod so it engages properly Thread the thumbscrews into the hole and hand tighten See Figure 14 Figure 14 ...

Page 27: ...ing square place the square against the saw blade and the blade guard assembly as show in Figure 15 This should give you an idea of if the blade guard is square to your blade which is important If it is not loosen the thumbscrew in the blade guard support and move the separator right or left until it touches the blade Once this is done tighten the thumbscrew again Figure 15 ...

Page 28: ...ack of saw To do so first loosen the 2 hex head screws that lock the pins in the mounting brace At this point insert the 2 pins on the motor assembly into the holes on the mounting brace Push it in as far as it will go At this point DO NOT tighten the screws See Figure 16 Figure 16 ...

Page 29: ...and wheel in a counterclockwise direction and remove the belt Install a flat washer on each of the four motor studs Open the belt guard by pushing down on to the tab lock Now place the belt guard so that the large hole fits around the motor pulley and insert the motor studs through the small holes of the belt guard At this point use a flanged hex nut and tighten firmly See Figure 17 Figure 17 ...

Page 30: ...with you hand until the two sides touch The motor should move freely at this point as you squeeze the belt If you notice the motor is stable and not moving you will need to reposition the motor In order to reposition the motor you will need to loosen the hex nuts on the mounting brace and either push the motor inwards or pull it out as required At this point also check the maximum elevation DO NOT...

Page 31: ...hrough the holes in the switch assembly See Figure 19 Now thread the square nuts onto the screws while leaving at least 1 8 clearance in between the inside of the nut and the top of the switch assembly With the switch facing forward slide the square nuts into the lower slot of the rail and tighten securely If the switch is mounted on the left side then the right side of the switch assembly should ...

Page 32: ...f the way The motor cord and power cord should be gathered together along the side of the cabinet and the two holes on the side of the cabinet are used to secure the wire ties Loop the motor cord in the rear and use wire ties to remove any excess movement Using a hammer or mallet you can lightly tap the wire ties into the holes of the cabinet See Figure 20 Figure 20 ...

Page 33: ...ear rails See Figure 21 Congratulations your saw should now be fully assembled and ready to take its first cut Before connecting your saw to a power source take a walk around and carefully inspect your new saw Ensure that all nuts and bolts are secure tightened and that nothing is loose that shouldn t be Make sure that the saw is free of loose parts debris and has enough clearance around Figure 21...

Page 34: ...crew is out of adjustment Adjust clamp screw Cuts burn or bind work Work is being fed too fast Slow down the feed rate Blade is dull Replace blade re sharpen Rip Fence misaligned Align rip fence properly Wood is warped Change work piece Separator not aligned Align separator Saw not making 90 45 cuts Miter gauge misaligned Align Adjust miter gauge Bevel stops not adjusted Adjust check bevel stop Mo...

Page 35: ...ste wax and buffing out the table The same can be done for the rails of the table saw NOTE DO NOT wax the working surface of the miter gauge Occasionally clean all plastic parts with a soft damp cloth and water Occasionally check all nuts bolts clamps and screws to ensure that everything is tight Check the throat plate is in the correct position and in good condition Check the blade guard assembly...

Page 36: ...36 SCHEMATIC DIAGRAM MITER GAUGE ASSEMBLY ...

Page 37: ...HU040101 SCREW 8 32NC 5 16 1 7 TH100604 ANGLE INDEX 1 8 TH100603 INDICATOR BLOCK 1 9 TH100605 LOCK ROD PIN 1 10 HU030101 SET SCREW M5 0 8P 5 1 11 HU040604 SCREW 6 32NC 5 8 3 12 TH030303 LEAD PLATE 1 13 HU050101 SCREW M6 1 0P 6 1 14 TH100602 PLATE 1 15 HU050102 SCREW M6 1 0P 20 1 16 HU200100 STAR WASHER 4 3 8 5 BW 4 2 17 HU040104 SCREW 8 32NC 5 8 2 18 TH100607 ANGLE INDEX RULE 1 19 HI010105 ROUND N...

Page 38: ...38 SCHEMATIC DIAGRAM STAND ASSEMBLY ...

Page 39: ...OT LEVEL 4 2 HU150600 HEX NUT 3 8 16NC 8 3 TH100069 PLATE 4 4 TH260013 LEG 4 5 TH260014 REAR PLATE 2 6 HU070102 SCREW 5 16 18NC 5 8 16 7 HU170300 NUT 5 16 18NC 12 7B 7H 16 8 TH100078 FENCE HANGER 2 9 TH260002 SIDE PLATE 2 10 JG1A2L01 CRAFTEX LOGO 1 11 TH100072 GAUGE SUPPORTER 1 ...

Page 40: ...40 SCHEMATIC DIAGRAM RIP FENCE ...

Page 41: ...20NC 3 4 4 14 OE290001 FRONT HOUSING 1 15 OE290016 BEARING 2 16 TH101906 CRAFTEX LOGO PLATE 1 17 TH101904 LOCKING LEVER 1 18 HU270101 SCREW W WASHER 1 4 20NC 3 4 4 19 HU180200 NUT 1 4 20NC 4 20 OE290302 MICRO ADJUSTING WHEEL 1 21 HU250102 SCREW 10 32NF 1 1 4 2 22 TH101903 MICRO ADJUSTING BRACKET 1 23 TH101907 SCREW 8 32NC 3 8 2 24 OE290102 FRONT BLOCK 2 25 HU180300 NUT 10 32NF 2 26 OE290101 BOTTOM...

Page 42: ...42 SCHEMATIC DIAGRAM BLADE GUARD ...

Page 43: ...ING SPN 1 4 2 5 TH100043 GUARD 1 6 TH100412 NUT 10 32NF 1 7 HU190200 WASHER 5 3 14 1 0 2 8 TH100044 SPLITTER 2 9 TH100018 SPACE 2 10 TH100065 SPRING PIN 1 11 TH100046 SPRING PIN 1 12 TH1010 PLATE 1 13 TH100411 SCREW 3 16 32NF 22 2mm 1 14 TH100402 WASHER 1 4 20NC 40mm 1 15 TH100042 CONNECT PLATE 1 16 HU160100 NUT 1 4 20NC 1 17 TH100403 WARNING LABEL 2 1 ...

Page 44: ...44 SCHEMATIC DIAGRAM MOTOR ASSEMBLY ...

Page 45: ... TH100064 BELT 1 15 HU290101 KEY 5 5 18 1 16 TH100085 MOTOR 1 17 JE0B0C01 SWITCH 1 18 HU090101 SCREW 10 32NF 3 8 3 19 TH100047 SWITCH BOX 1 20 HN031000 STRAING RELIEF SB8R 1 2 21 TH100089 CORD WITH PLUG 1 22 HU150200 NUT 10 32NF 2 23 HU130101 STAR WASHER 10 32NF 3 8 2 24 HU180100 NUT 10 32NF 2 25 PG1A0N06 GROUNDING LABELS 2 26 TH330002 SWITCH PLATE 1 27 HU200200 STAR WASHER 5 3 10 2 28 TH100088 CO...

Page 46: ...46 SCHEMATIC DIAGRAM MAIN HOUSING ...

Page 47: ... 4 4 HU040203 SCREW 10 32NF 1 2 2 5 TH100010 STIFFNER PLATE 1 6 TH100076 BEVEL SCALE 1 7 PH1A0602 MACHINE LABEL 1 8 TH100060 SCREW 1 9 HU200300 STAR WASHER 6 4 11 1 10 TH100081 TIE WRAPS 3 11 HU170300 NUT 5 16 18NC 8 12 HU160300 NUT 10 32UNF 2 13 HU070102 SCREW 5 16 18NC 5 8 8 14 HU010301 SCREW 3 8 16NC 1 2 4 15 HU200500 WASHER 10 5 18 4 16 TH1003 BASE 1 ...

Page 48: ...48 SCHEMATIC DIAGRAM TABLE ASSEMBLY ...

Page 49: ...140101 SET SCREW 10 32NF 3 8 4 9 TH100049 EXT WING 2 10 TH100052 REAR RAIL COVER RIGHT 1 11 HU030303 SET SCREW 10 32NF 7 16 2 12 TH100055 SUPPORT BLOCK 2 13 TH100054 SUPPORT ROD 1 14 TH100098 RIGHT COVER 1 15 HU100101 WASHER 5 16 18NC 8 16 TH100094 SCREW 5 16 18NC 1 9 17 HU170300 NUT 5 16 18NC 9 18 TH100051 CENTER BLOCK 1 19 HU140304 SCREW 3 8 16NC 3 4 2 20 TH100083 RIGHT RULE 1 21 310057 909 FRON...

Page 50: ...50 SCHEMATIC DIAGRAM INTERNAL BODY ...

Page 51: ...ADE NUT 1 13 TH1014 SIDE COVER SET 1 14 TH100032 SIDE COVER 1 15 TH100033 KEY 2 16 TH100095 SCREW 10 24NC 2 17 TH100009 BASE 1 18 TH1008 ROD SET 1 19 TH100075 LEAD ROD 1 20 TH010077 WASHER 1 21 TH100026 SPRING 1 22 TH100027 LOCK PIN 1 23 TH100028 HANDLE 1 24 HU040302 WASHER 10 24UNC 3 8 1 25 HU200200 STAR WASHER 5 3 10 1 26 TH100062 INDEX 1 27 TH100073 CONNECT ROD 1 28 HU190700 WASHER 10 5 23 3 0 ...

Page 52: ...40100 S RING STW 15 1 49 HJ036300 BEARING 6202 2NSE 2 50 TH100004 GEAR 1 51 HU280202 KEYSUPPORT ARBOR 5 30 1 52 TH100022 ARBOR 1 53 HU290101 KEY 5 5 18 1 54 TH100005 MAIN ARBOR 1 55 TH100019 SUPPORTER 1 56 HU200400 STAR WASHER 8 4 15 2 57 HU010204 SCREW 5 16 18NC 1 2 58 HU140203 SCREW 5 16 18NC 1 2 2 59 HU010202 SCREW 5 16 18NC 5 8 2 60 HU190600 WASHER 10 5 19 1 5 1 61 HU010102 SCREW 1 4 20NC 5 8 ...

Page 53: ...r handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of pur...

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